The role of 3D electrostatic field in modeling the electrospinning process

Electrospinning is a cost-effective but very intricate method of producing polymeric nanofibers at room temperature. Unfortunately however, it is extremely difficult to predict the diameter or other properties of the fibers produced via electrospinning a prior. In this paper, we present a new approach to simulate fiber formation during electrospinning. Our work builds on the mathematical framework that was originally developed by Reneker and Yarin in 2000. Our approach incorporates the 3D electrostatic field that surrounds the fiber in a Lagrangian discrete particle tracking algorithm that tracks the trajectory of the fiber in air and predicts its deposition velocity and diameter. We investigate the effects of electrostatic field spatial variation on fiber electrospinning and compare our results with those obtained using a constant electrostatic field, the traditional approach, and with experiments (conducted using polyurethane). We considered three different electrospinning configurations of single-needle-plate-collector, single-needle-drum-collector, and two-needles-drum-collector to investigate how different electrostatic fields impact fiber formation. The computational model developed in this work helps to advance the current state of the art in modeling the electrospinning process.