改进用于增稠有机植物基多成分半成品的反应器,使其具有高准备度

A. Zahorulko, A. Zagorulko, Lyudmila Chuiko, A. Solomon, L. Sushko, Yu. Tesliuk, L. Kriuchko, Anastasiia Dunaienko, Serhii Andrukh, Nataliia Tytarenko
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引用次数: 0

摘要

本研究的目的是利用在统一反应器中实施的拟议设备和技术解决方案,对基于耶路撒冷朝鲜蓟、苹果、南瓜、蔓越莓和山茱萸的有机多组分组合物进行增稠,以生产高级半成品。传统的增稠设备有一个蒸汽供热系统,这会导致某些原料层过热,并在原料的有机特性显著增强的条件下阻碍设备的移动特性。通过使用带加热表面的混合装置加热薄膜状发射电加热器,引入阿普拉特技术解决方案可为反应器提供竞争优势。热交换总面积增加到 1.24 平方米(原型 - 0.98 平方米)。比热消耗减少了 20%,比金属容量减少了 47%,工艺持续时间减少了 30%。我们测定了在温度为 55 °C、移动速度为 3.0...4.5 s-1 的条件下,浆糊的有机多组分成分增稠过程中的流变特性,有效粘度范围为 22...3.5 Pa-s。在这种情况下,改进型反应器中的沸腾动力学比基本结构 R-P-150m 中的沸腾动力学小 27%。根据感官指标,"B "组合物的所有成分都具有令人愉悦的和谐口感。研究结果适用于 35 °C 至 55 °C 温度范围内的实际应用。在消除蒸汽成分和增加混合装置热交换表面的条件下,这些硬件和技术解决方案形成了用于植物半成品增稠的移动反应器的竞争力。同时使用珀尔帖(Peltier)元件,将二次热量转换为电机舱内排气扇的自主工作热量,从而缩短运行时间。
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Improving the reactor for thickening organic plant-based polycomponent semi-finished products with high degree of readiness
The object of this study is the process of thickening organic polycomponent compositions based on Jerusalem artichoke, apples, pumpkin, cranberry, and dogwood to produce high-level semi-finished products employing the proposed equipment and technological solutions implemented in a unified reactor. Conventional thickening devices have a steam heat supply system, which leads to overheating of certain layers of raw materials and prevents the mobile properties of the apparatus under the conditions of significant execution of organic properties of raw materials. The introduction of apratur-technological solutions could provide the competitive advantage of the reactors by heating the film-like emitting electric heater using a mixing device with a heating surface. Increasing the total area of heat exchange to 1.24 m2 (prototype – 0.98 m2). There is a decrease in specific heat consumption by 20 %, specific metal capacity by 47 %, and the duration of the process by 30 %. We have determined rheological properties in the thickening of the organic polycomponent composition of the paste at a temperature of 55 °C and a shift rate within 3.0…4.5 s-1, effective viscosity is in the range of 22...3.5 Pa·s. In this case, the kinetics of boiling in an improved reactor are by 27 % smaller than that in the basic structure R-P-150m. According to organoleptic indicators, the composition "B" has a pleasant harmonious taste of all components. The results of the studies are relevant for practical implementation in the temperature range from 35 °C to 55 °C. The hardware and technological solutions form the competitiveness of mobile reactors for the thickening of plant semi-finished products under conditions of elimination of the steam component and an increase in the surface of the heat exchange of the mixing device. Providing preference in operating duration with the simultaneous use of Peltier elements to convert secondary heat to the autonomous work of exhaust fans in the motor compartment
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来源期刊
Eastern-European Journal of Enterprise Technologies
Eastern-European Journal of Enterprise Technologies Mathematics-Applied Mathematics
CiteScore
2.00
自引率
0.00%
发文量
369
审稿时长
6 weeks
期刊介绍: Terminology used in the title of the "East European Journal of Enterprise Technologies" - "enterprise technologies" should be read as "industrial technologies". "Eastern-European Journal of Enterprise Technologies" publishes all those best ideas from the science, which can be introduced in the industry. Since, obtaining the high-quality, competitive industrial products is based on introducing high technologies from various independent spheres of scientific researches, but united by a common end result - a finished high-technology product. Among these scientific spheres, there are engineering, power engineering and energy saving, technologies of inorganic and organic substances and materials science, information technologies and control systems. Publishing scientific papers in these directions are the main development "vectors" of the "Eastern-European Journal of Enterprise Technologies". Since, these are those directions of scientific researches, the results of which can be directly used in modern industrial production: space and aircraft industry, instrument-making industry, mechanical engineering, power engineering, chemical industry and metallurgy.
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