利用计算机模拟,寻找提高挖掘机-汽车联合体生产率的潜力

A. G. Zhuravlev, I.A. Glebov, V. A. Cherepanov
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摘要

对俄罗斯主要煤矿和铁矿石开采及加工厂使用的主要高性能挖掘机性能指标的分析表明,矿业企业挖掘机的实际月平均生产率比计算的技术生产率低 30% 或更多。要想提高生产率,就必须尽量减少不利的影响因素,优化挖掘机-汽车组合的运行。科技文献中有关采矿和选矿厂以及露天矿在全面试验中确定的生产率指标记录的信息证实了这种可能性。在新企业的设计阶段,或在现有采石场不断深入或扩大、采矿和加工厂的生产率不断提高的条件下,确定装载和牵引设备的最佳参数,以及比较各种矿床开发技术方案时,选择挖掘机-汽车复合设备是一项相关的重要任务。解决这一问题的方法之一可能是通过计算机模拟单个元素(挖掘机、自卸卡车、挖掘机-汽车组合等)和整个采石场运输系统的运行。俄罗斯科学院乌拉尔分院采矿研究所开发了一套坑内运输系统软件,目的之一就是解决这些问题。
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Searching for reserves to increase productivity of excavator-automobile complexes using computer simulation
An analysis of the performance indicators of the main high-performance excavators used at leading coal mines and iron ore mining and processing plants in Russia showed that the actual average monthly productivity of excavators achieved at mining enterprises is lower than the calculated technical one by 30% or more. To increase it, it is necessary to minimize negatively influencing factors and optimize the operation of the excavator-automobile complexes. The possibility of this is confirmed by the information available in the scientific and technical literature on record productivity indicators established at mining and processing plants and open-pit mines during full-scale experiments. The choice of excavator-automobile complexes is a relevant and important task at the design stage of new enterprises, or justification of the optimal parameters of the loading and hauling equipment in conditions when the existing quarries are going deeper or expanding and the productivity of mining and processing plants is increasing, as well as for comparing various technological options for the development of deposits. One way to solve this issue may be computer simulation of the functioning of both the individual elements (excavators, dump trucks, excavatorautomobile complexes, etc.) and the quarry transport system as a whole. The Institute of Mining of the Ural Branch of the Russian Academy of Sciences has developed the In-Pit Transport System software suite, aimed, among other things, at solving these problems.
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