Recovery of Flared Natural Gas with High CO2 Content Using SOFC CHP System: Feasibility Study for Neem-Field, Sudan

Flared natural gas emissions are one of the main sources of environmental pollution and global warming. To recover this gas, the presence of impurities like CO2 in high concentrations forces oil producers to escape from investing in such intensive processing. Several implementations of no flaring methods have been reported in the literature, however, there have been limited concerning the bulk-CO2 natural gases. This research developed an innovative idea for the use of the SOFC CHP system to recover flared bulk-CO2 associated gas of Neem-Field in Western Sudan. The exergy of the system and the performance of the SOFCs are investigated in this paper, in addition to environmental and economic analysis. The simulation (Cycle-Tempo©) results demonstrate that the proposed system can generate 1 MW electrical power and 0.068 MW thermal energy with efficiency approached 43.3% (based on LHV). The exergy analysis showed that 38% of system losses occurred in the air preheaters. Instead of conventional gas-burning, recovering the flared gas reduced the equivalent CO2 GHGs emissions by 80%. Overall, the novel solution found to be environmentally friendly, and economically appealing with a total capital investment estimated to be US$1.175 million and a cost of electricity (COE) of 4.07 cents per kWh.