Modification of plywood with phenol–formaldehyde resin: substitution of phenol by pyrolysis cleavage products of softwood kraft lignin

The modification by impregnation of veneers for the production of plywood with phenol–formaldehyde resins is a well-known method to improve the dimensional stability and fungal resistance. Because phenol is obtained from non-renewable resources, finding substitutes has been a topic of research. Due to similarities in chemical structure and availability, lignin cleavage products present a promising alternative. In this study, microwave-assisted pyrolysis cleavage products of softwood kraft lignin have been used to substitute 30% of phenol in phenol–formaldehyde resins. Scots pine veneers were impregnated with the resin, and five-layered plywoods were produced. The influence of the substitution on the bonding quality, the dimensional stability, and the leaching of resin from the specimens were studied. Mechanical properties such as the bending strength, the modulus of elasticity, as well as the dynamic impact bending strength of the plywood were analyzed. Both treatments led to plywood with good dimensional stability, and the resin was stable against leaching. The substitution of phenol with lignin cleavage products led to slightly reduced brittleness of the specimens compared to pure phenol–formaldehyde resin. This study presents a method to reduce the use of non-renewable resources, increase the use of currently underutilized lignin sources, and produce plywood with promising properties for exterior applications.