粉末材料成型工艺合理结构和技术参数的确定方法

A. Mikhailov, Ye. Shtefan, O. Mikhailov, Mikhail Shtern
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摘要

研究了多孔和粉末材料技术加工的主要理论方面。提出的材料模型基于:- 四参数塑性理论,反映了多孔性、阻力和固相变形机制中存在的扩张性的影响;- 耗散势能和载荷面表达式,允许考虑此类材料的弹性-粘性-塑性特性;- 固相能量变形速度及其随后的代表元素体积平均值。该模型的特点是,弹性-粘性-塑性材料的平衡流动概念可替代其弹性-塑性变形。所提出的方程适用于在现有软件的基础上建立数字模型,以有效地实际应用于紧凑材料变形平衡过程的有限元分析。通过实际使用所提出的方法,可以确定- 带锥形工作面的双金属坯料在冲压过程中不同模块材料层相互作用的规律; - 带内法兰的轴套在径向挤压的最后阶段在产品体积上的孔隙率分布; - 圆柱形产品在反向挤压过程中粉末材料减压的影响。
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Method for the Determination of Rational Constructional and Technological Parameters for the Processes of Powder Materials Forming
The main theoretical aspects of porous and powder materials technological processing is worked out. The proposed material model is based on: - the four-parameter plasticity theory, which reflect the influence of porosity, resistance and the presence of dilatancy of solid phase deformation regime; - the dissipative potential and the load surface expression, that allow to take account such materials elastic - viscous - plastic properties; - the solid phase energy deformation speed with its subsequent over the representative element volume averaging. The peculiarity of this model is that the equilibrium flow concept elastic-viscous-plastic material is an alternative to its elastic-plastic deformation. The proposed equations are suitable for their effective practical using for digital models creation that based on existent software for the of equilibrium processes of compact materials deformation finite–element analysis. The practical use of the proposed methodologies made it possible to determine: - the regularities of the different modules material layers interaction during stamping of bimetallic blanks with an conical working surface; - the porosity distribution over the product volume at the final stage of radial extrusion of the bushings with an internal flange; - the effect of powder material decompression during reverse extrusion of cylindrical products.
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