The effect of a tandem vane crossover diffuser configuration on the performance of a MGT mixed flow compressor

Due to the inherent geometric restrictions of a micro gas turbine (MGT) mixed flow compressor design, diffuser design has a major impact on compressor performance and operating range. Vaned diffusers are often preferred to vaneless diffusers in MGT compressor designs due to better efficiency and pressure recovery, albeit at the expense of operating range. A numeric investigation of the effect of a tandem vane crossover diffuser configuration on the performance and operating range of a MGT mixed flow compressor stage is presented. Three baseline test compressors, covering a wide range of design speeds, mass flow rates and meridional exit angles, are designed with a single vane crossover diffuser. For each of the three baseline compressors, the crossover diffuser design is modified to feature various tandem vane configurations. The tangential shift of the second vane row relative to the first row is evaluated. Additionally, relative first and second vane row lengths are evaluated. The performance (efficiency and pressure ratio) and operating range of the modified diffuser configurations are compared to the baseline configurations. It is shown that a 75% second vane row tangential shift configuration displays the best overall performance, regardless of the relative vane length. It is further shown that an appropriate vane length depends on the design requirement.