铝合金表面漆层的纳秒脉冲激光清洗数值模拟与实验研究

Pub Date : 2024-03-15 DOI:10.1007/s10946-024-10193-7
Tanghao Wang, Shanman Lu, Hanqi Liu, Jun Ying, Wei Zhang
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引用次数: 0

摘要

本文提出了一个有限元模型,利用仿真软件模拟了移动纳秒脉冲激光对 2A12 铝合金表面油漆层的清洗过程。目的是分析不同激光参数对油漆层和基材表面温度场分布的影响。此外,我们还进行了实验验证。结果表明,激光功率和扫描速度都会影响清洗过程的结果。在扫描速度不变的情况下,油漆表面和基材表面的最高温度随着激光功率的增加而线性上升。相反,在激光功率固定的情况下,扫描速度会通过光斑重叠影响清洗效果,油漆层的表面温度会随着扫描速度的降低而升高。扫描速度为 2500 mm/s、激光功率为 30 W 时,表面粗糙度 (Ra) 为 1.0139 μm,达到最佳清洁效果。这些发现为纳秒脉冲激光清洁铝合金表面油漆层的工艺参数提供了宝贵的见解。
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Numerical Simulation and Experimental Study of Nanosecond Pulsed Laser Cleaning of Aluminum Alloy Surface Paint Layer

In this paper, we present a finite element model that utilizes simulation software to simulate the process of moving nanosecond pulsed laser cleaning on the surface paint layer of 2A12 Aluminum alloy. The objective is to analyze the impact of different laser parameters on the distribution of temperature field within both the paint layer and the substrate surface. Furthermore, we perform experimental validation to verify the findings. The results assume that both laser power and scanning speed influence the outcomes of the cleaning process. At a constant scanning speed, the maximum temperature of both the paint surface and the substrate surface linearly increases with rising laser power. In contrast, at a fixed laser power, the scanning speed influences cleaning outcomes through spot overlap, and the surface temperature of the paint layer rises as the scanning speed decreases. The optimum cleaning effect, with a surface roughness (Ra) of 1.0139 μm, is achieved at a scanning speed of 2500 mm/s and a laser power of 30 W. The surface roughness exhibits first a decrease and then increase pattern with rising laser power. These findings offer valuable insights into process parameters for nanosecond pulsed laser cleaning of surface paint layers on Aluminum alloy.

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