Tuğçe Tezel, Ulrich Schultheiss, Helga Hornberger, V. Kovan
{"title":"3D 打印轻质金属齿轮的运行磨损特性:EDS 和油分析比较","authors":"Tuğçe Tezel, Ulrich Schultheiss, Helga Hornberger, V. Kovan","doi":"10.1515/mt-2023-0222","DOIUrl":null,"url":null,"abstract":"\n Additive manufacturing (AM) has come to the fore in recent years among manufacturing techniques. This technique, which has different advantages than traditional ones such as casting, forging and machining, is expected to be widely used in producing machine parts like gears in the coming years. Therefore, experimental data on AM parameters for lightweight metal gears are important for industrial production. In this study, a wear test was applied to AlSi10Mg and Ti6Al4V gears under operational conditions, and the wear behaviour of conventionally and additively manufactured gears was compared. The amount of abrasion elements was determined by analysing the oil in the gearbox. In addition, gear surfaces were analysed using scanning electron microscopy and an energy-dispersive spectrometer before and after wear. Thus, the wear behaviour of gears produced by conventional and AM under service conditions was demonstrated comparatively.","PeriodicalId":18231,"journal":{"name":"Materials Testing","volume":null,"pages":null},"PeriodicalIF":2.4000,"publicationDate":"2024-03-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Operational wear behaviour of 3D-printed lightweight metal gears: EDS and oil analysis comparison\",\"authors\":\"Tuğçe Tezel, Ulrich Schultheiss, Helga Hornberger, V. Kovan\",\"doi\":\"10.1515/mt-2023-0222\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"\\n Additive manufacturing (AM) has come to the fore in recent years among manufacturing techniques. This technique, which has different advantages than traditional ones such as casting, forging and machining, is expected to be widely used in producing machine parts like gears in the coming years. Therefore, experimental data on AM parameters for lightweight metal gears are important for industrial production. In this study, a wear test was applied to AlSi10Mg and Ti6Al4V gears under operational conditions, and the wear behaviour of conventionally and additively manufactured gears was compared. The amount of abrasion elements was determined by analysing the oil in the gearbox. In addition, gear surfaces were analysed using scanning electron microscopy and an energy-dispersive spectrometer before and after wear. Thus, the wear behaviour of gears produced by conventional and AM under service conditions was demonstrated comparatively.\",\"PeriodicalId\":18231,\"journal\":{\"name\":\"Materials Testing\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.4000,\"publicationDate\":\"2024-03-18\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Materials Testing\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1515/mt-2023-0222\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, CHARACTERIZATION & TESTING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Materials Testing","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1515/mt-2023-0222","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, CHARACTERIZATION & TESTING","Score":null,"Total":0}
引用次数: 0
摘要
近年来,快速成型制造(AM)技术在各种制造技术中脱颖而出。与铸造、锻造和机械加工等传统技术相比,这种技术具有不同的优势,预计未来几年将广泛应用于生产齿轮等机械零件。因此,有关轻质金属齿轮 AM 参数的实验数据对于工业生产非常重要。本研究对工作条件下的 AlSi10Mg 和 Ti6Al4V 齿轮进行了磨损测试,并比较了传统齿轮和增材制造齿轮的磨损行为。磨损元素的数量是通过分析齿轮箱中的油来确定的。此外,还使用扫描电子显微镜和能量色散光谱仪对磨损前后的齿轮表面进行了分析。因此,传统齿轮和 AM 生产的齿轮在使用条件下的磨损行为得到了比较证明。
Operational wear behaviour of 3D-printed lightweight metal gears: EDS and oil analysis comparison
Additive manufacturing (AM) has come to the fore in recent years among manufacturing techniques. This technique, which has different advantages than traditional ones such as casting, forging and machining, is expected to be widely used in producing machine parts like gears in the coming years. Therefore, experimental data on AM parameters for lightweight metal gears are important for industrial production. In this study, a wear test was applied to AlSi10Mg and Ti6Al4V gears under operational conditions, and the wear behaviour of conventionally and additively manufactured gears was compared. The amount of abrasion elements was determined by analysing the oil in the gearbox. In addition, gear surfaces were analysed using scanning electron microscopy and an energy-dispersive spectrometer before and after wear. Thus, the wear behaviour of gears produced by conventional and AM under service conditions was demonstrated comparatively.
期刊介绍:
Materials Testing is a SCI-listed English language journal dealing with all aspects of material and component testing with a special focus on transfer between laboratory research into industrial application. The journal provides first-hand information on non-destructive, destructive, optical, physical and chemical test procedures. It contains exclusive articles which are peer-reviewed applying respectively high international quality criterions.