用于半导体制造中晶圆缺陷图模式识别的自动标记功能

Shu-Kai S. Fan, Pei-Chen Chen, Chih-Hung Jen, Kanchana Sethanan
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摘要

近十年来,半导体制造技术飞速发展,先进的工艺控制方法也因机器学习和深度学习的诞生而取得了长足的进步。在实际半导体工艺中,晶圆图缺陷分析是提高产品质量和产量的关键步骤。这些缺陷模式可以提供重要的工艺信息,以便工艺工程师找出工艺异常的关键原因。为了获取专家知识,ML/DL 方法得到了广泛应用,从而在 APC 中建立了稳健而持久的效果。然而,在监督学习中,人工标注晶圆图是一项非常耗费精力的工作,而且在长期运行时还可能导致误判。为此,本文提出了一种基于集合分类的新型自动标注系统。在集合学习中使用了著名的 VGG16 模型作为构建模块,通过有限数量的标记数据来训练分类器。通过训练好的模型,执行自动标注程序来标注丰富的未标注数据。因此,通过监督学习和半监督学习训练的模型之间的分类性能可以进行比较。此外,还采用了梯度加权类激活映射,通过目测来分析和验证自动标注的质量。通过提供特定缺陷模式的置信度分数,可以进一步确保晶圆缺陷模式的分类性能。
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Auto-Labeling for Pattern Recognition of Wafer Defect Maps in Semiconductor Manufacturing
Semiconductor manufacturing technology has been developing rapidly in the last decade, and the advanced process control methodology has also made considerable progress due to the birth of machine learning and deep learning. In practical semiconductor processes, the defect analysis for wafer map is a critical step for improving product quality and yield. These defect patterns can provide important process information so that the process engineers can identify the key cause of process anomalies. To capture the expert knowledge, the methods in ML/DL are applied extensively such that a robust and long-lasting effect in APC can be established. However, in supervised learning, the manual annotation for wafer map is an extremely exhausting task, and it can also induce the misjudgment when a long-term operation is implemented. This end, this paper proposes a new auto-labeling system based on ensemble classification. The noted VGG16 model is used in ensemble learning as the building block to train the classifier via a limited number of labeled data. Through the model being trained, the auto-labeling procedure is executed to annotate abundant unlabeled data. Therefore, the classification performances between the models trained by supervised and semi-supervised learning can be compared. In addition, the gradient weighted class activation mapping is also adopted to analyze and verify the quality of auto-labeling by visual inspection. The classification performance for wafer defect patterns can be further assured by providing confidence scores of specific defect patterns.
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