SCADA based common bus regenerative control of PMSM drive for industrial application

The emerging trend in sustainable industrial processes focuses on energy-efficient drives to enhance performance in both intermediate and continuous operating conditions. For decades, researchers have focused on permanent magnet synchronous machines (PMSM) for industrial applications in order to retain consistency in performance and efficiency under wide speed ranges. Common bus regenerative control is an energy-efficient method used in industrial systems to manage power flow between multiple devices on a shared DC bus. It captures and reuses excess energy generated during braking/deceleration, reducing waste and improving overall system efficiency. The experimental behavior of the drive scheme has been observed as per the standards of the laboratory. In this article, regenerative control of a PMSM drive is using the voltage vector control (VVC+) technique and the SCADA based condition monitoring for the PMSM drive system is integrated to supervise the parameters including current, voltage, power, speed, torque, and temperature under dynamic operating conditions. As a primary step of implementing the drive condition monitoring is carried out through Danfoss's motion control tool software. Further, the SCADA control system is interfaced to FC302 PMSM drive through RS485 Modbus communication to extract the necessary electrical attributes and monitor the same.