将应变扫描测试协议作为评估丁苯橡胶共聚物成分均匀性的工具进行评估

Harrison Lourenço Corrêa, Cristina Russi Guimarães Furtado
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引用次数: 0

摘要

产品和服务的全球竞争要求生产系统不断改进。同样,对于各行业来说,拥有能够以更低成本、更高效率评估特定产品合规性的质量控制工具也是至关重要的。在橡胶和复合材料行业中,复杂的配方和混合系统不仅会影响最终产品的质量,还会影响橡胶的加工过程,因此开发一种能够承担这一功能的规程非常重要。本研究开发了基于丁苯橡胶共聚物(SBR)的弹性体混合物样品,并使用振荡腔流变仪(MDpt-TechPro)分析了不同的填料浓度(30、60 和 90 phr 的磨碎轮胎橡胶作为填料)。根据专有的测试协议,对复合材料的均匀度进行了评估,并与扫描电子显微镜研究进行了比较。所实施的方案可在 30 分钟内得出结果,对这些混合物的质量控制很有帮助,橡胶加工业也可使用该方案,既节省了时间又降低了成本,是对 "均匀性-流变 "关系的一次前所未有的研究。
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Evaluation of a Strain Sweep Tests Protocol as a Tool for Assessing the Homogeneity of SBR Copolymer Composition
Global competition in products and services demands constant improvement in production systems. Similarly, it is essential for industries to have quality control tools capable of assessing the compliance of a given product at a lower cost and with greater effectiveness. In the rubber and composite industry, where complex formulation and mixing systems can affect not only the quality of the final product but also the processing of rubber, the development of a protocol that assumes this function is important. The present study developed samples of elastomeric blends based on styrene-butadiene copolymer (SBR) with different filler concentrations (30, 60, and 90 phr of ground tire rubber as filler), which were analyzed using an oscillating cavity rheometer (MDpt-TechPro). Based on a proprietary testing protocol, the degree of homogeneity of the composites was evaluated, which was compared with scanning electron microscopy studies. The implemented protocol, which provides results within 30 minutes, proved to be promising for quality control of these blends, and it can be used by rubber processing industries, saving both time and cost, being an unprecedented study on the 'homogeneity-rheology' relationship.
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