偏心平行四边形稻杆上拔装置的设计与参数优化研究

Shuaifeng Xing, Yang Yu, Guangqiao Cao, Jinpeng Hu, Linjun Zhu, Junyu Liu, Qinhao Wu, Qibin Li, Lizhang Xu
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摘要

为了解决在第一季晚稻收割过程中因压坏稻茬而导致第二季晚稻减产的问题,设计了一种矫正压坏稻茬的装置。利用 DEM-MBD 耦合仿真方法进行了仿真分析,以确定关键参数范围并验证解决方案的可行性。以转速、前进速度和入茬角度为试验因素,以整茬率和二季产量为评价指标,进行了三因素三水平箱-贝肯响应面田间试验。结果发现,理论上的最佳工作参数组合为前进速度 1.4 米/秒、装置转速 75 转/分、入茬角 39°。在这些条件下,进行了三次平行试验,结果机械收割和压缩面积的整齐率为 90.35%,第二季产量为 2202.64 ± 35 kg/hm²。与参数优化的数值模拟结果的偏差小于 5%。这些研究结果表明,所设计的水稻整茬装置能够满足水稻头季收割时的整茬要求。此外,它还为减少首季收获损失和进一步提高水稻机械化收获水平提供了有价值的启示。
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Design and Parametric Optimization Study of an Eccentric Parallelogram-Type Uprighting Device for Ratoon Rice Stubbles
To address the issue of reduced yield in the second season caused by damaged stubbles resulting from being compressed during the harvesting process of the first season’s ratoon rice, a device for rectifying the compressed stubbles was designed. Utilizing the DEM-MBD coupling simulation method, a simulation analysis was conducted to determine the range of key parameters and verify the feasibility of the solution. Using rotational speed, forward speed, and stubble entry angle as experimental factors and stubble rectification rate and second-season yield as evaluation metrics, a three-factor, three-level Box–Behnken response surface field trial was conducted. The theoretically optimal working parameter combination was found to be a forward speed of 1.4 m/s, device rotational speed of 75 rpm, and stubble entry angle of 39°. Under these conditions, three parallel experiments were performed, resulting in a rectification rate of 90.35% in the mechanically harvested and compressed area and a second-season yield of 2202.64 ± 35 kg/hm². The deviation from the numerical simulation results of parameter optimization was less than 5%. These findings suggest that the designed stubble rectification device for ratoon rice can meet the requirements of stubble rectification during the first-season harvest of ratoon rice. Furthermore, it provides valuable insights for reducing harvest losses in the first season and further improving the level of mechanized harvesting for ratoon rice.
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