Development of unsupported IrO2 nano-catalysts for polymer electrolyte membrane water electrolyser applications

IrO2 is a current state-of-the-art catalyst for polymer electrolyte membrane water electrolyser (PEMWE) applications due to its high stability during the oxygen evolution reaction (OER). However, its activity needs to be significantly improved to justify the use of such a high-cost material. In this study, the activity of the IrO2 catalyst was improved by optimising and comparing two synthesis methods: the modified Adams fusion method (MAFM) and the molten salt method (MSM). Optimum OER performances of the IrO2 catalysts synthesised with the two synthesis methods were obtained at different temperatures. For the MAFM, a synthesis temperature of 350 °C produced the IrO2 catalyst with an overpotential of 279 mV and the highest OER stability of ~ 82 h at 10 mAcm−2. However, for the MSM, the lowest overpotential of 271 mV was observed for IrO2 synthesised at 350 °C, while the highest stability of ~ 75 h was obtained for the IrO2 synthesised at 500 °C.