干散装饲料成分螺旋分配器的研究成果

S. Bulatov, A. N. Pronin
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引用次数: 0

摘要

在生产配合饲料时,必须按照配方引入所有必要成分,为此需要使用各种类型的配料机。目前,自动配料系统得到广泛应用,提高了配料的准确性。然而,这种系统需要对每种成分进行单独设置,这就增加了操作员的工作难度。文章介绍了一种技术装置的设计,该装置包含一个主螺杆和一个附加螺杆,可在相同的调整参数下称量具有不同物理和机械特性的成分。文章简要介绍了分配器的工作流程,并列出了评估其工作的研究因素和标准。确定了五个因素对配料精度的影响:配料机频率设定值 n1、预填充设定值 m、填充速度开关设定值 t、配料机频率设定值 n2、悬浮液设定重量 MZ。在第一阶段,确定了所研究因素对谷物配料的影响。为此,对五个因素实施了方框-本金计划。对所获得的数据进行分析后,建立了一个回归模型,并在此基础上确定了三个因素值组合,在这三个组合中,额外分配器螺杆的谷物配料误差为 0。结果表明,盐的配料是按照接近谷物曲线的模式进行的,配料误差在 5%的允许范围内。经过研究,确定了最佳的因素组合,在称量谷物、盐和白垩时,配料误差不超过允许值:n1 = 30.3 Hz,t = 11.9 %;n2 = n1 的 40.9 %(12.42 Hz),MZ = 202.8 g。
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Research results of the screw dispenser of dry bulk feed components
In the production of compound feeds, it is necessary to follow the recipe at the time of introducing all the necessary components, for which various types of dispensers are used. Currently, automatic dosing systems are widely used, providing increased dosing accuracy. However, individual settings of such systems are required for each component, which makes the work of operators harder. The article describes the design of a technical device containing a main and an additional screw and allowing components with different physical and mechanical properties to be weighed at the same tuning parameters. A brief description of the dispenser's workflow is given, the research factors and criteria for evaluating its work are listed. The influence of five factors was determined: the frequency setpoint of the dispensers n1, the pre-filling setpoint m, the setpoint for switching on the filling speed t, the frequency setpoint of the dispensers n2, the set weight of the suspension MZ on the dosing accuracy. At the first stage, the influence of the studied factors on grain dosing was determined. To do this, the Box-Benkin plan was implemented for five factors. As a result of the analysis of the data obtained, a regression model was built, on the basis of which three combinations of factor values were determined, in which the grain dosing error by an additional dispenser screw was 0. At the next stage of the research, the accuracy of dosing chalk and salt was determined at the established combinations. It was revealed that salt dosing was carried out according to a pattern close to the grain curve, and the dosing error was within the permissible limits of 5%. As a result of the conducted studies, the best combination of factors was determined, in which the dosing error did not exceed the permissible value when weighing grain, salt and chalk: n1 = 30.3 Hz, t = 11.9 %; n2 = 40.9 % of n1 (12.42 Hz), MZ = 202.8 g. With these values of the studied parameters, it is possible to dose components with the permissible error of the weight of the suspension is over 200 g.
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