干气密封环微纹理参数对摩擦学性能的影响

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Industrial Lubrication and Tribology Pub Date : 2024-04-12 DOI:10.1108/ilt-12-2023-0389
Delin Chen
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引用次数: 0

摘要

目的 研究干气密封端面微纹理几何参数对干摩擦条件下摩擦学行为的影响机理。设计/方法/途径 采用激光加工方法对端面进行微纹理处理,并通过磁控溅射方法对端面进行类金刚石碳(DLC)薄膜涂覆;建立摩擦振动实验平台,测试不同几何参数的摩擦振动特性;利用数据采集仪采集并处理振动加速度和摩擦力矩数据信号。基于小波包分解法提取了三维振动加速度的熵特征参数。结果凹坑的几何形状对摩擦性能的影响至关重要;振动加速度信号的包络熵和模糊熵随微纹理参数的变化而变化。具有适当尺寸参数的纹理表面可以截留碎屑,增强动压效应,减少摩擦界面之间的冲击力,改善摩擦振动性能。本研究中,Φ150 µm-10% 和 Φ200 µm-5% 的微纹理表面可有效减少干气密封端面之间的摩擦和振动。 原创性/价值DLC 膜提高了密封环端面的硬度,微纹理提高了动态效果;通过分析振动加速度敏感参数随摩擦状态的变化特征,可实现摩擦学行为监测。这些发现将为摩擦学领域的进一步研究和干气密封环端面微观纹理的优化提供依据。同行评议本文的同行评议记录见:https://publons.com/publon/10.1108/ILT-12-2023-0389/。
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Influence of microtextured parameters of dry gas sealing rings on tribological performance

Purpose

This study aims to research the influence mechanism of microtextured geometric parameters of dry gas seal end face on the tribological behavior under dry frictional conditions.

Design/methodology/approach

The microtexture was processed using laser processing, while the diamond-like carbon (DLC) film was applied through magnetron sputtering; the experimental platform of friction vibration was established, the frictional and vibrational properties of different geometric parameters were tested; the data signals of vibrational acceleration and frictional torque were collected and processed using data acquisition instrument. The entropy characteristic parameters of 3D vibrational acceleration were extracted based on wavelet packet decomposition method. The end-face topography was measured with ST400 three-dimensional noncontact surface topography instrument.

Findings

The geometry of pits plays a key role in influencing friction performance; the permutation entropy and fuzzy entropy of the vibration acceleration signal changed with variations in microtextured parameters. A textured surface with appropriately size parameters can trap debris, enhance the dynamic pressure effect, reduce impact between the friction interfaces and improve the frictional vibrational performance. In this research, microtextured surface with Φ150 µm-10% and Φ200 µm-5% can effectively reduce friction and vibration between the end faces of a dry gas seal.

Originality/value

DLC film improves the hardness of seal ring end face, and microtexture improves the dynamic effect; the tribological behavior monitoring can be realized by analyzing the characteristics of vibration acceleration sensitive parameter with friction state. The findings will provide a basis for further research in the field of tribology and the microtexture optimization of dry gas seal ring end face.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2023-0389/

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来源期刊
Industrial Lubrication and Tribology
Industrial Lubrication and Tribology 工程技术-工程:机械
CiteScore
3.00
自引率
18.80%
发文量
129
审稿时长
1.9 months
期刊介绍: Industrial Lubrication and Tribology provides a broad coverage of the materials and techniques employed in tribology. It contains a firm technical news element which brings together and promotes best practice in the three disciplines of tribology, which comprise lubrication, wear and friction. ILT also follows the progress of research into advanced lubricants, bearings, seals, gears and related machinery parts, as well as materials selection. A double-blind peer review process involving the editor and other subject experts ensures the content''s validity and relevance.
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