Corrosion resistance of Cu-Fe deformation processed in situ alloy in chloride ion environment

To assess the corrosion resistance of Cu-Fe deformation in situ alloys in a chloride ion environment, Cu-Fe alloys with varying Fe contents (5 wt%, 10 wt%, and 14 wt%) were prepared using vacuum induction melting, and the impact of Fe content on the corrosion resistance was examined. The corrosion morphology and corrosion products were analyzed, and the corrosion rate, corrosion period, dynamic potential polarization curves, electrochemical parameters, and electrochemical impedance spectra with different Fe contents were determined. However, the corrosion resistance of Cu-Fe alloys initially increased with an increase in Fe content before decreasing, with Cu-10 wt% Fe alloys (95% reduction rate) exhibiting the best corrosion resistance. As the Fe content increased, the amount of primary Fe phase gradually increased and became more densely distributed. This led to an increase in the dense oxide film on the surface, thereby enhancing the corrosion resistance of the material. Moreover, with a further increase in Fe, the primary Fe phase exhibited coarsening and non-uniform distribution. This resulted in the oxide film becoming looser, leading to a decreased corrosion resistance of the alloy.