Isolation of Cardanol Fractions from Cashew Nutshell Liquid (CNSL): A Sustainable Approach

Exploring sustainable approaches to replace petroleum-based chemicals is an ongoing challenge in reducing the carbon footprint. Due to the complexity and percentage variation in nature-generated molecules, which further varies based on geographical origin and the purification protocol adopted, a better isolation strategy for individual components is required. Agrowaste from the cashew industry generates phenolic lipid (cardanol)-rich cashew nutshell liquid (CNSL) and has recently shown extensive commercial utility. Cardanol naturally exists as a mixture of three structurally different components with C15-alkylene chains: monoene, diene, and triene. The separation of these three fractions has been a bottleneck and is crucial for certain structural designs and reproducibility. Herein, we describe the gram-scale purification of cardanol into each component using flash column chromatography within the sustainability framework. The solvent used for elution is recovered and reused after each stage (up to 82%), making it a cost-effective and sustainable purification strategy. This simple purification technique replaces the alternative high-temperature vacuum distillation, which requires substantial energy consumption and poses vacuum fluctuation and maintenance challenges. Three components (monoene 42%, diene 22%, and triene 36%) were isolated with good purity and were fully characterized by 1H and 13C NMR, GC-MS, HPLC, and FTIR spectroscopy. The present work demonstrates that greener and simpler strategies pave the way for the isolation of constituents from nature-sourced biochemicals and unleash the potential of CNSL-derived fractions for high-end applications.