与维护和修理有关的矿用挖掘机故障风险

A.E. Salimov, D.A. Shibanov, S.L. Ivanov
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引用次数: 0

摘要

高质量和及时的矿用电动挖掘机维护和修理(M&R)对于最大限度地降低故障风险至关重要。文章分析了影响故障率因素的重要性,包括工效、技术、气候、组织和技术等因素。分析表明,工效、技术和气候因素最为关键,其中工效因素最为重要。矿用挖掘机的故障等级按以下系统划分:工作附件、提升装置、压力机构、行走装置、液压系统、旋转装置和电气设备。其中最关键的是工作属具、提升装置和压力机构,占 72%。认真维护和修理实践(CM&R)概念的设计原则如图所示。将 Fine-Kinney 原理应用于矿用挖掘机故障风险的数值估算。提出了电动履带式动力铲车目标操作的数字化,并提供了一个编码操作类型列表,以便有效核算维护和修理工作。建议的编码系统可实现维护和修理流程的系统化,在整个运行期间提供控制和分析。
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Failure risks of mine excavator associated with its maintenance and repair
High quality and timely maintenance and repair (M&R) of mine electric excavators is crucial to minimizing the risks of failures. The article analyzes the significance of factors the influence the failure rate, including such factors as ergatic, technical, climatic, organizational and technological. The analysis showed the greatest criticality of ergatic, technical and climatic factors, with ergatic being the most important of them. The failure rating of mine excavators by the following systems is presented: working attachments, lifting gear, pressure mechanism, traveling gear, hydraulic system, rotation gear and electrical equipment. The most critical are the working attachments, lifting gear and pressure mechanisms, which make up 72%. The principles to design the concept of conscientious maintenance and repair practice (CM&R) are shown. The Fine-Kinney principle is applied in numerical estimation of the failure risks of mine excavators. Digitalization of target operations for electric crawler-mounted power shovels is proposed and a list of coded types of operations is presented for efficient accounting of the maintenance and repair works. The proposed coding system allows systematization of the MRO processes, providing control and their analysis during the whole operation period.
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