延长矿用离心脱水泵叶轮的使用寿命

V.V. Zotov, V.U. Mnatsakanyan, M.M. Bazlin, V.S. Lakshinsky, E.V. Dyatlova
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引用次数: 0

摘要

采矿 本文讨论了矿井脱水设备中使用的离心泵的主要故障原因。文章分析了造成 CNS-33-66...330 型离心泵叶轮严重磨损的因素,以及提高其适用性的方法。气体动态冷喷涂被认为是应用功能涂层的最有前途和最有效的方法,它可以改善表面层的状况,消除初始叶轮毛坯的表面缺陷,这些缺陷对零件的适用性有重大影响。报告概述了该研究领域的主要研究趋势,并就在泵制造过程和大修中使用气体动态冷喷涂方法提出了实用建议。研究表明,气体动态冷喷涂应用的发展趋势之一是在叶轮叶片上形成基于各种金属陶瓷粉末成分的多层涂层。作为改变地球底土自然状态以获得一定数量和质量的矿产品的一系列技术过程,其特点是由于不同性质的原因而偏离规定的规范参数值。这些原因大多是人为的,是在工作人员执行特定工艺操作时产生的。文章介绍了一种管理控制带状煤矿技术工艺参数的新方法。为了降低工艺偏离规范值的程度和概率,作者建议建立技术和组织控制回路。每个环路都是一个由技术手段和组织工具组成的封闭链,确保维持规范的技术工艺状态。建议将生产风险作为评估控制环效率的标准。文中介绍了计算风险的方法。介绍了在索尔恩采夫斯基带状煤矿应用等值线方法进行技术工艺控制的结果。
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Extending the service life of centrifugal dewatering pump impellers in mines
Mining The article discusses the main failure causes of centrifugal pumps used in the mine dewatering plants. The factors causing intensive wear of the impellers used in centrifugal pumps of the CNS-33-66...330 type are analysed, as well as the ways of increasing their serviceability. The gas dynamic cold spraying is recognized as the most promising and efficient method of applying functional coatings, which makes it possible to improve the condition of the surface layer and eliminate surface defects of the initial impeller blanks, which have a significant impact on the serviceability of the parts. The main research trends are outlined in the studied area, and practical recommendations are provided on using the gas dynamic cold spraying methid both in the pump manufacturing process and in their overhaul. It is shown that one of the promising trends in development the gas dynamic cold spraying applications is the creation of multilayer coatings on the impeller blades based on compositions of various metal-ceramic powders. Along with the hardening treatment, this combination will allow to provide the impellers with a set of necessary functional characteristics for the hydro-abrasive wear conditions. technological process as a sequence of changing the natural state of the Earth's subsoil to obtain a certain quantity and quality of mineral products is characterized by departures from the specified normative parameter values, which is due to causes of different nature. Most of these causes are man-made, anf they are created during the performance of specific process operations by the personnel. The article presents an original approach to managing the control over the technological process parameters in a coal strip mine. To reduce the magnitude and probability of the process departures from the normative values, the authors propose to create technical and organizational control loops. Each loop is a closed chain of technical means and organizational tools, which secures up-keeping of the normative technological process state. Production risk is proposed to be used as a criterion to assess the efficiency of the control loops. The methodology allowing to calculate the risk is described. The results of the contour approach application to the technological process control at the Solntsevsky coal strip mine are presented.
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