使用松散磨料对零件进行振动-离心加工的数学模型

Oleg Lyashuk, Mykola Mytnyk, V. Aulin, Ihor Lutsiv, Ihor Tkachenko, Yu. Galan, Olga Perenchuk, O. Kondratiuk
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摘要

文章介绍了一个科学和应用问题的新理论和实验解决方案,即在大量磨料环境中对复杂形状零件进行振动离心加工的技术支持。该解决方案旨在提高生产率,同时确保加工表面的理想质量。作者开发了一个数学模型,用于描述磨料颗粒对零件表面的作用,同时考虑到基于 Voigt 法则的颗粒磨料介质参数。这样就可以描述各种材料类型在加工环境中的动态过程。加工介质层的自然振荡频率已经确定,这取决于不同密度的加工介质软质和硬质材料以及具有线弹性特性的介质的振幅。该方法包括使用测试设备对加工过程进行实验研究,其中涉及使用带有 PowerSuite v.2.5.0 软件的频率转换器 Altivar 71 确定特定金属去除率和表面粗糙度的变化。
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Mathematical Model of Vibration-Centrifugal Processing of Parts Using Loose Abrasive
The article presents some new theoretical and experimental solution of a scientific and applied problem of technological support for vibratory centrifugal processing of complex-profiled parts in a bulk abrasive environment. This solution aims to increase productivity while ensuring the desired quality of the processed surfaces. The authors have developed a mathematical model that describes the action of abrasive particles on the surface of the parts, taking into account the parameters of the granular abrasive medium based on Voigt’s law. This allows the description of dynamic processes in the processing environment for a wide range of material types. The natural frequencies of oscillations of the processed medium layer have been determined, which depend on the amplitude of its vibrations for different densities of soft and hard materials of the processed medium and the medium with linear-elastic properties. The methodology includes the use of test equipment to conduct experimental research on the process, which involves determining changes in specific metal removal rates and surface roughness using the frequency converter Altivar 71 with the PowerSuite v.2.5.0 software.
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