开发可实时显示刀具齿面和切屑边界表面的加工设备

IF 0.9 Q4 AUTOMATION & CONTROL SYSTEMS International Journal of Automation Technology Pub Date : 2024-05-05 DOI:10.20965/ijat.2024.p0352
Masahiro Hagino
{"title":"开发可实时显示刀具齿面和切屑边界表面的加工设备","authors":"Masahiro Hagino","doi":"10.20965/ijat.2024.p0352","DOIUrl":null,"url":null,"abstract":"Analysis of cutting phenomena has been conducted for a long time and many researchers have elucidated the phenomena that may occur at the cutting-edge during machining; for example, built-up edges and welding phenomena on cutting edge. However, the existing research has focused on observing the tool and chips after machining, when the tool and work material have been cooled, and are under atmospheric pressure. Therefore, we consider that it is different from the phenomenon that occurs during cutting. Because the cutting edge of a tool is in a high-temperature and high-pressure environment during machining and is released from such an environment after machining, the cutting edge must be visualized to discuss the actual cutting phenomena. There have been research reports in the past that have visualized the backside of cutting chips; however, that experiment was far from actual cutting phenomena and was conducted at significantly low cutting speed. Thus, the visualization of the cutting phenomenon is physically extremely difficult at the cutting edge. Under such circumstances, this study developed a device that observed the behavior of the boundary surface between cutting chips and the rake face in real time from the backside of the rake face during machining. By using the developed device, we could visualize this phenomenon to acquire the data directly and visually, which can otherwise be grasped only indirectly. In this device, a camera was mounted on a tool holder, and a cutting tip made of a transparent material was used to observe rake face, cutting edge, and flank face which can be visualized during machining from the backside of the rake face within one field of view. This paper reports on the outline of the developed device, its method, and the results of experimental observation of the state of two-dimensional cutting using a lathe.","PeriodicalId":43716,"journal":{"name":"International Journal of Automation Technology","volume":null,"pages":null},"PeriodicalIF":0.9000,"publicationDate":"2024-05-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Development of Machining Device with Real-Time Visualization of Boundary Surface on Tool Rake Face and Cutting Chip\",\"authors\":\"Masahiro Hagino\",\"doi\":\"10.20965/ijat.2024.p0352\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Analysis of cutting phenomena has been conducted for a long time and many researchers have elucidated the phenomena that may occur at the cutting-edge during machining; for example, built-up edges and welding phenomena on cutting edge. However, the existing research has focused on observing the tool and chips after machining, when the tool and work material have been cooled, and are under atmospheric pressure. Therefore, we consider that it is different from the phenomenon that occurs during cutting. Because the cutting edge of a tool is in a high-temperature and high-pressure environment during machining and is released from such an environment after machining, the cutting edge must be visualized to discuss the actual cutting phenomena. There have been research reports in the past that have visualized the backside of cutting chips; however, that experiment was far from actual cutting phenomena and was conducted at significantly low cutting speed. Thus, the visualization of the cutting phenomenon is physically extremely difficult at the cutting edge. Under such circumstances, this study developed a device that observed the behavior of the boundary surface between cutting chips and the rake face in real time from the backside of the rake face during machining. By using the developed device, we could visualize this phenomenon to acquire the data directly and visually, which can otherwise be grasped only indirectly. In this device, a camera was mounted on a tool holder, and a cutting tip made of a transparent material was used to observe rake face, cutting edge, and flank face which can be visualized during machining from the backside of the rake face within one field of view. This paper reports on the outline of the developed device, its method, and the results of experimental observation of the state of two-dimensional cutting using a lathe.\",\"PeriodicalId\":43716,\"journal\":{\"name\":\"International Journal of Automation Technology\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":0.9000,\"publicationDate\":\"2024-05-05\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Automation Technology\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.20965/ijat.2024.p0352\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"AUTOMATION & CONTROL SYSTEMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Automation Technology","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.20965/ijat.2024.p0352","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
引用次数: 0

摘要

对切削现象的分析由来已久,许多研究人员已经阐明了加工过程中可能出现的切削刃现象,例如切削刃上的堆积刃和焊接现象。然而,现有的研究侧重于观察加工后的刀具和切屑,此时刀具和工件材料已经冷却,并且处于大气压力下。因此,我们认为这与切削过程中发生的现象不同。由于在加工过程中,刀具的切削刃处于高温高压环境中,而在加工后又从这样的环境中释放出来,因此必须将切削刃可视化,才能讨论实际的切削现象。过去曾有研究报告将切削屑的背面可视化,但该实验与实际切削现象相去甚远,而且是在明显较低的切削速度下进行的。因此,切削现象的可视化在切削刃处是非常困难的。在这种情况下,本研究开发了一种装置,可在加工过程中从耙面背面实时观察切屑与耙面之间边界表面的行为。通过使用所开发的设备,我们可以将这一现象可视化,从而直接、直观地获取数据,否则只能间接地掌握这些数据。在该装置中,在刀架上安装了摄像头,并使用透明材料制成的刀尖,在一个视场内观察加工过程中可从斜面背面观察到的斜面、切削刃和侧面。本文报告了所开发设备的概要、方法以及使用车床对二维切削状态进行实验观察的结果。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
Development of Machining Device with Real-Time Visualization of Boundary Surface on Tool Rake Face and Cutting Chip
Analysis of cutting phenomena has been conducted for a long time and many researchers have elucidated the phenomena that may occur at the cutting-edge during machining; for example, built-up edges and welding phenomena on cutting edge. However, the existing research has focused on observing the tool and chips after machining, when the tool and work material have been cooled, and are under atmospheric pressure. Therefore, we consider that it is different from the phenomenon that occurs during cutting. Because the cutting edge of a tool is in a high-temperature and high-pressure environment during machining and is released from such an environment after machining, the cutting edge must be visualized to discuss the actual cutting phenomena. There have been research reports in the past that have visualized the backside of cutting chips; however, that experiment was far from actual cutting phenomena and was conducted at significantly low cutting speed. Thus, the visualization of the cutting phenomenon is physically extremely difficult at the cutting edge. Under such circumstances, this study developed a device that observed the behavior of the boundary surface between cutting chips and the rake face in real time from the backside of the rake face during machining. By using the developed device, we could visualize this phenomenon to acquire the data directly and visually, which can otherwise be grasped only indirectly. In this device, a camera was mounted on a tool holder, and a cutting tip made of a transparent material was used to observe rake face, cutting edge, and flank face which can be visualized during machining from the backside of the rake face within one field of view. This paper reports on the outline of the developed device, its method, and the results of experimental observation of the state of two-dimensional cutting using a lathe.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
International Journal of Automation Technology
International Journal of Automation Technology AUTOMATION & CONTROL SYSTEMS-
CiteScore
2.10
自引率
36.40%
发文量
96
期刊最新文献
Influence of Pilot Hole and Work Material Hardness on Thread Milling with a Wireless Holder System Effect of Different Feed Rates on Chip Evacuation in Drilling of Lead-Free Brass with a Small-Diameter Drill Special Issue on Recent Advanced Manufacturing Science and Technology Initial Wear of Fixed Diamond Wire Tool –Effect of Slurry Assisted Slicing on Machining Mechanism— Tool Path Design of Metal Powder Extrusion in Additive Manufacturing for Suppressing Shape Error Caused During Sintering
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1