全自动泵性能测试系统的设计与实现

Qi Li, Deng Hao Wu, De Zhi Yang, Ming Hao Fei, Yu Song, Yan Liu
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引用次数: 0

摘要

随着自动化技术的发展,它逐渐在各个领域取代了人工。泵广泛应用于工业领域的各个生产环节。提高泵生产和测试过程的自动化水平将大大降低生产成本。本文旨在设计并实现一套全自动、高精度的泵性能测试系统。全自动运行的性能测试按照流量自动采样方式设计,实现了对泵运行工况的精确测量。利用 PID 算法,通过 PLC 控制自动调节阀门,实现流量测量点的精确定位。借助软件程序进行测试数据的计算和分析,实现测试过程中整个性能测试数据的可视化管理。同时,利用 SQL Server 数据库实现测试数据的快速查询和管理。经过试验验证,系统实现了泵性能曲线的全自动测量,测量精度符合 ISO 9906:2012 标准。
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Design and Realization of Fully Automatic Pump Performance Test System
With the development of automation technology, it gradually replaces manual labor in various fields. Pumps are widely used in various production processes in the industrial field. To enhance the automation level of the pump production and testing process will significantly reduce production costs. This paper aims to design and realize a set of fully automatic, high-precision pump performance testing system. The fully automated operation of the performance test is designed according to the flow rate automatic sampling method, to achieve the accurate measurement of the pump operating conditions. Utilizing the PID algorithm, the valve is automatically adjusted through PLC control to realize the accurate positioning of the flow measurement point. With the help of the software program to carry out the calculation and analysis of test data, to achieve the visualization of the test process of the whole performance test data management. At the same time, SQL Server database is used to realize rapid query and management of test data. After the test verification, the system realizes the full-automatic measurement of the pump performance curve, and the measurement accuracy conforms to the standard of ISO 9906:2012.
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