More Biosurfactants and Fewer Synthetic Surfactants to Improve Alkali-Surfactant-Polymer Flooding: Feasibility Study and Large-Scale Field Application

Alkali-surfactant-polymer (ASP) flooding has achieved highly enhanced oil recovery (EOR) in the Daqing Oil Field; however, there are concerns about synthetic surfactants owing to their high cost and difficulty in biodegradation. Cheap biosurfactants conform to human concepts of green circular economy; however, known biosurfactants, as well as their mixtures with alkali, cannot reduce water/oil interfacial tension (IFT) to ultralow values below 0.01 mN/m, which is necessary for ASP flooding to effectively mobilize residual oil. Therefore, we investigate the feasibility of partially replacing synthetic surfactants with biosurfactants rather than completely replacing them to improve ASP flooding. First, through a series of IFT tests, a blend of rhamnolipids (RLs) and alkylbenzene sulfonate (ABS) in a 1:1 mass ratio is determined to be the optimal mixed surfactant and labeled RL/ABS-opt. Second, the interfacial activities, phase behaviors, and wettability alteration capabilities of ASP solutions with RL/ABS-opt are studied. Then, 1.0 wt% NaOH and 0.2 wt% RL/ABS-opt are determined to construct a new ASP system. Subsequently, the waterflooded cores are displaced using the new and the classical ASP systems. Based on the promising experimental results, the new ASP system floods a test block of 56 wells for 3 years. The EOR and surfactant costs are calculated to determine the technical and economic effects. Finally, the concentrations of surfactants before and after activated sludge treatment (AST) are tested by spectrophotometry to verify the biodegradability of RLs better than that of ABS. The laboratory and field results indicate that more biosurfactants and fewer synthetic surfactants could improve ASP flooding to be more environmentally friendly and cost-effective with a higher EOR.