Multistable compliant linkages with multiple kinematic paths separated by energy barriers

Multistable morphing structures can reconfigure between different stable states that are separated by energy barriers, and one-degree-of-freedom (1-DOF) mechanisms have many merits, like simple actuation. This paper combines the two and proposes a new family of reconfigurable compliant linkages with many (2−6) 1-DOF kinematic paths that are separated by energy barriers. This new type of design is an extension of multistable structures, where each stable state corresponds to not just one configuration but a 1-DOF configuration space, i.e., a kinematic path. Components of the linkages are made elastically compliant, therefore enabling the switch between two isolated compatible paths with multi-stability. A generation-selection hybrid design algorithm to follow prescribed reconfigurable paths is proposed, and a minimum energy path (MEP) finding method to guide actuation to switch between different kinematic paths is developed. Four design examples with 2–3 reconfigurable paths and their experiments are presented, and the effectiveness of this method is verified. This work provides a fresh perspective to design the single-DOF reconfigurable mechanisms with larger design space, more reconfigurable kinematic paths, and easier reconfiguration actuation.