Atomic-scale study on mechanical behaviours of copper under elliptical vibration-assisted cutting

Vibration-assisted cutting is a promising technique widely utilized to enhance machining efficiency and achieve superior material finishes compared to traditional cutting methods. However, the underlying mechanism of how vibration impacts material properties and deformation requires an in-depth understanding. In this study, molecular dynamics (MD) simulations were employed to investigate the atomic-scale effects of vibration on copper. The result reveals significant changes in the mechanical behaviours of copper under different cutting conditions. The high-frequency vibration of the cutting tool introduces a notable temperature rise to the workpiece, which is considered beneficial for improving the material removal efficiency. Additionally, the cyclic loading of the tool assists in reducing cutting forces and polishing the machined surface to enhance the surface integrity. Furthermore, the analysis of dislocations and defects suggests that vibration effectively prevents large-scale lattice deformations and visible cracks, thereby enhancing surface finish. This research provides insights into the role of vibration in improving cutting processes and surface quality.