基于离散元素法 (DEM) 的免耕玉米精密播种机性能优化与模拟测试

Machines Pub Date : 2024-07-10 DOI:10.3390/machines12070465
Jingyu Yang, Hailong Wu, A. Guo, Regis Rugerinyange, Chang Liu, Zhengyu Zhao, Wenchao Han, Lvfa Yin
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摘要

为了检验免耕玉米精量播种机结构设计对振动稳定性能的影响,借助 MATLAB/Simulink 构建了振动模型,得出免耕玉米精量播种机的振动响应曲线较为平滑的结论。基于离散元法(DEM)理论,以免耕玉米精量播种机的播种装置为研究对象,首先进行了 DEM 单因素试验,研究了槽倾角、槽数和播种板转速对扰动性能的影响。然后,以最大排种量、最小平均速度和最小平均动能为最终优化目标,以排种合格率和漏种率为评价指标,进行了三因素三级正交试验。结果表明,倾斜角越大、槽数越多、转速越快,颗粒扰动越剧烈。同时,当播种板的槽倾角为 60°、槽数为 20 个、转速为 55 rpm 时,排种效率最高,此时玉米颗粒的排种合格率为 95%,漏播率为 3%;该试验结果可为今后同类精播设备的研究提供技术支持。
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Performance Optimization and Simulation Test of No-Tillage Corn Precision Planter Based on Discrete Element Method (DEM)
In order to test the influence of the structural design of a no-tillage corn precision planter on vibration stability performance, a vibration model was constructed with the help of MATLAB/Simulink, and it was concluded that the vibration response curve of the no-tillage corn precision planter was relatively smooth. Based on the theory of the discrete element method (DEM), taking the planting apparatus of the no-tillage corn precision planter as the research object, firstly, a DEM single-factor test was carried out to investigate the effects of the slot inclination angle, number of slots, and rotational speed of the planter plate on the disturbance performance. Then, a three-factor, three-level orthogonal test was conducted with the maximum amount of seed discharging, the minimum average speed, and the minimum average kinetic energy as the final optimization objectives, and the qualified rate of seed discharging and the leakage rate as the evaluation indexes. The results show that the larger the inclination angle, the higher the number of slots, and the faster the rotational speed, the more violent the particle disturbance. At the same time, when the slot inclination angle of the planter plate is 60°, the number of slots is 20, and the rotational speed is 55 rpm, the seed discharge efficiency is the highest, at this time, the seed discharge qualification rate of maize particles is 95%, and the leakage rate is 3%; the results of this test can provide technical support for the research of the same kind of precision sowing equipment in the future.
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