超级合金在单频和双频加载模式下的低循环抗断裂性

M. Gadenin
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引用次数: 0

摘要

大多数高负载单元的疲劳和长期静态损坏都是在弹性和弹塑性区域的大振幅重复应力和应变下产生的,主要循环次数较少,叠加的动态应力值明显较小,频率较高,这就形成了所谓的双频加载模式。研究表明,在高温区域(这决定了温度和时间效应在材料中的表现),通过加载频率和时间进入疲劳寿命基本方程的变形速率和持续时间参数成为决定断裂过程的最重要参数。在高温硬加载模式下对镍超合金试样进行的理论和实验研究结果表明,在这种情况下,单频和双频加载模式下的强度和疲劳寿命的估算可以在应变参数分析和循环弹塑性变形图的基础上进行,应变参数和循环弹塑性变形图采用的是材料中积累的损伤总和的变形动力学准则。实验证明,在双频加载模式下,疲劳寿命会缩短,而且可以通过引入应变(全应变和施加在主过程上的应变)的频率/振幅比参数,使用指定的准则和相应的依赖关系来估算疲劳寿命。计算出的依赖关系包括温度条件、加载频率和持续时间参数,这使得(在评估循环应变的低频和高频分量造成的损坏时)可以考虑加载的周期性和时间的影响,以及高温循环弹塑性变形过程中双频模式高频循环的不对称系数的可变性。
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Low cycle fracture resistance of the superalloy at single- and two-frequency modes of loading
Fatigue and long static damages to the majority of high-loaded units develop under repeated stresses and strains of large amplitudes in elastic and elastoplastic regions at a low number of the main cycles and superimposition of dynamic stresses of significantly smaller value with higher frequencies which results in the so-called two-frequency modes of loading. It is shown that in the region of elevated and high temperatures, which determine the manifestation of temperature and time effects in the material, parameters of the rate and duration of deformation which enter the basic equation for determination of the fatigue life through the frequency and time of loading become the most significant parameters determining the fracture process. The results of theoretical and experimental study carried out on nickel superalloy specimens under a hard mode of loading and high temperatures have shown that estimation of the strength and fatigue life in this case for the single-frequency and two-frequency modes of loading can be performed on the basis of the analysis of strain parameters and diagrams of cyclic elastoplastic deformation using the deformation-kinetic criterion of summation of damages accumulated in the material. A decrease in the fatigue life under two-frequency mode of loading and the possibility of estimating it using the specified criterion and corresponding dependences with the introduction of the parameters of frequency/amplitude ratios of the strains (both full and that imposed on the main process) is experimentally proved. The calculated dependences include the parameters of temperature conditions, frequency and duration of loading which allows (when assessing damage from low-frequency and high-frequency components of cyclic strains) taking into account the effects of cyclicity and time of loading, as well as the existence of a variable coefficient of the asymmetry of high-frequency cycles of the two-frequency mode during high-temperature cyclic elastoplastic deformation.
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