Optimization of poplar wood shavings bio-pretreated with Coriolus versicolor to produce binderless fiberboard using response surface methodology

Free formaldehyde is released due to the addition of aldehyde-based adhesives during the production of fiberboard. This is harmful to human health and pollutes the environment, and for that reason binderless fiberboard has become a research hotspot. There have been reports about pretreatments with white-rot fungi or lignocellulase to produce binderless fiberboard, but there have been no such reports about optimizing the bio-pretreatment conditions. In this study, poplar wood shavings were used for fiberboard production, and the bio-pretreatment conditions with Coriolus versicolor were studied using response surface methodology. After single-factor optimization, the central levels of bran, molasses, and magnesium sulfate were obtained. Further optimization was carried out using Box-Behnken design to study the influence of the factors. A second-order polynomial equation was obtained, and the low p-value (0.001) implied that the model was highly significant. The optimized bio-pretreatment conditions for modulus of rupture (MOR) of the fiberboard were obtained by ridge analysis as 3.021 g of bran, 8.907 g of molasses, and 0.27 g of magnesium sulfate. Under the optimized conditions, MOR of fiberboard reached 27.21±0.64 MPa, which was 2.2 times that of the control fiberboard. Bio-pretreatment with C. versicolor should be a good choice to produce a high-strength binderless fiberboard.