In Situ Measurements of NiAl Precipitation During Aging of Dual Hardening Hybrid Steels

The performance of modern dual hardening steels strongly relies on a well-controlled precipitation processes during manufacturing and heat treatment. Here, the precipitation of intermetallic β-NiAl in recently developed dual hardening steels has been investigated during aging using combined high-energy synchrotron X-ray diffraction and small-angle scattering. The effects of heating rate and aging temperature on the precipitation kinetics and lattice mismatch in two alloys (Hybrid 55 and Hybrid 60) were studied. Precipitation starts already during heating, typically in the temperature range 450 °C to 500 °C. The precipitation process is significantly faster at 570 °C compared to 545 °C for both steel grades, and the number density reaches its maximum already within 1 hours during aging at 545 °C and within 15 minutes during aging at 570 °C. The effect of heating rate is limited, but the precipitation during heating increases in Hybrid 60 when slower heating rate is used. This led to slightly higher volume fractions during subsequent aging, but did not affect the particle size. The lattice mismatch between β-NiAl and the matrix initially develops rapidly with time during aging, presumably due to a developing chemistry of the β phase, until a particle size of around 1.5 nm is reached, whereafter it saturates. After saturation, the lattice mismatch is small, but positive, and independent of temperature during cooling.