Thermally-assisted magnetization of magnetic composites for enhanced micro actuator performance: a low-cost approach using permanent magnets

A micro actuator based on magnetic composite materials can control its deformation and movement through varying magnetic fields, showcasing significant applications in fields such as soft robotics and biomedicine. However, existing magnetic composite materials still require complex magnetization processes involving sophisticated equipment and demanding external magnetic fields. This paper proposed a low-cost, thermally-assisted magnetization process based on permanent magnets. It was observed that the maximum magnetic induction intensity on the surface of magnetic composites is linearly correlated with the heating temperature. Additionally, magnetically treated materials at elevated temperatures can achieve traditional high-field magnetization effects at lower field strengths. Specifically, we synthesized a magnetic composite with 50%wt NdFeB@PDMS and investigated the conditions of the thermally-assisted magnetization process based on permanent magnets, along with mechanical and magnetic performance characterization methods. Experimental results indicate that below 200 °C, the tensile strength and elastic modulus of the base material increase with rising temperatures, demonstrating a trend of high-temperature hardening. However, when the temperature exceeds 200 °C, the elevated temperature leads to the decomposition of the base material, resulting in a rapid decrease in the tensile strength and elastic modulus of the magnetic composite. Furthermore, high temperatures can disrupt the magnetic domains of the magnetic material, reducing its coercive force and making it more susceptible to external magnetic fields and heat, thereby compromising the stability of the magnetic material. These findings provide new insights into the development of more stable and controllable magnetic composite materials.