Epoxy composite microspheres as a versatile platform for enhancement of chlorophyll dispersion and photostability in coatings

Chlorophyll (Chl), as a rich natural pigment, is limited in applications due to poor photostability. The hydrophobic properties of Chl attributed to the tetrapyrrole ring and terminal long-chain hydrocarbons further constrains its dispersion in aqueous coatings. In this work, chlorophyll/epoxy composite microspheres (Chl/EMs) were prepared as candidate pigments via emulsion polymerization to provide a versatile platform for enhanced dispersion and photostability. The optimal reaction temperature of 75 °C for achieving the appropriate particle size distribution of epoxy microspheres (EMs) was first determined. Chl/EMs were then prepared by (1) the combination of Chl and DGEBA in the emulsification process, or by (2) mixing Chl with m-xylylenediamine (MXDA) during curing. The effects of Chl introduction at different steps on the emulsification, curing agent diffusion, and curing process were studied using off-site microscopy observation and aggregation-induced emission technique, to clarify the structure and morphology evolution during emulsion polymerization. The particle size of the microspheres was mainly determined by the emulsification process of the epoxy precursor. Chl participates in emulsification of Chl/EMs in case (1), resulting in a large average particle size and poor particle size distribution. In case (2), the diffusion of MXDA into epoxy emulsion particles is completed within 30 min and does not impede the quicker diffusion process of Chl which was mixed with MXDA. The prepared Chl/EMs with size ranging from 1 to 10 μm create a conducive oxygen blocking environment. Compared to the complete degradation period of untreated Chl coatings, the photostability of Chl/EMs coatings increased nearly 7-fold. Remarkably, Chl/EMs exhibit superior dispersion capability in waterborne polyurethane coatings compared to pure Chl coatings. The EMs with controllable morphology and size can be used as a versatile platform for enhancing dispersion and photostability of other organic or natural dyes and pigments in waterborne coatings.