Modeling and optimization for the continuous catalytic reforming process based on the hybrid surrogate optimization model

To address the modeling and optimization challenges of the complex reaction system in the continuous catalytic reforming process, a new integrated simulation and optimization framework is presented. First, a detailed mechanism model is established based on a reaction network involving 32 components and 50 reactions, coupled with mass transfer, heat transfer, pressure drop, and catalyst deactivation equations. Then, to solve the differential-algebraic equations in the mechanism model, a multi-objective hybrid optimization method with the adaptive infill strategy is introduced. GAMS and MATLAB are integrated to perform a joint iterative solution. Finally, two cases are conducted with the proposed algorithm. Results show that the mechanism model calculation deviations are below 4 % of reactor temperature, pressure, and composition distribution, and the Pareto front of various production plans is obtained. The accurate simulation and rapid trade-off optimization among the key goals can be achieved to provide scientific decision support for enterprise production.