Temporal power modulation in high power laser beam welding of round bars

Temporal power modulation bears an enormous potential for high power laser beam welding of round bars since all its specific challenges are faced. They can be summarised as deviating welding conditions towards the round bar‘s centre. Accordingly, a tailored amount of energy would be provided to that area. The investigations are conducted on 30 mm diameter bars of 1.4301 stainless steel with the use of a 16 kW disk laser. The modulation parameters comprise 6/12/50/100/200 Hz modulation frequency and 0.30/0.47/0.73 modulation depth or power modulation ratio. Post analysis focuses on metallographic longitudinal sections and calculations. The modulation‘s outstanding capability is creating deeper and narrower weld seams due to higher peak power and more intense evaporation of protrusions along the keyhole front wall. Therefore, more laser power is provided to the weld root and despite applying lower average power, the same weld depth is achieved. Finally, more ecological and economical welding as well as welding of more temperature sensitive materials is enabled.