用于激光冲击强化中基于声发射的质量监测的可加速自适应倒频谱和 L2-Dual Net

IF 12.2 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Journal of Manufacturing Systems Pub Date : 2024-09-27 DOI:10.1016/j.jmsy.2024.09.014
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引用次数: 0

摘要

激光冲击强化中的声发射监测有助于实时检测工业参数变化引起的潜在质量问题,从而通过材料行为分析迭代优化制造过程。然而,现有研究仍缺乏对动态声发射时变时频特性的全面了解和有效的相应模型。因此,本研究提出了一种集成了加速自适应倒频谱(AAC)和 L2-Dual Net 的创新监测方法。具体来说,AAC 首先采用可变帧和滤波器来映射信号中的时变特征,然后根据统计信息获得不同运行条件下的代表性帧长分布和滤波器权重。AAC 不仅能揭示信号中的时变特征,还拥有高效的计算过程。L2-Dual Net 是一种新颖的质量评估模型,具有稳健的特征提取和局部空间特征交互功能。L2 准则的加入使该模型具有强大的抗干扰能力,而双重空间关注机制则有助于该模型与表现出不同时频的空间特征进行交互。对铝合金 7075 和钛合金 TC4 进行了可变工艺参数实验,以验证所提方法的可靠性。结果表明,AAC 具有最佳的计算效率和更高的特征分辨率。与最先进的网络架构相比,L2-Dual Net 具有更优越的信息流、更高的识别精度和鲁棒性。此外,还探讨了 L2-Dual Net 的各种变体,其代码可在 https://github.com/Qinr1026/L2-Dual-Net 上访问。所提出的方法有望应用于声学发射监测的其他领域。
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Accelerable adaptive cepstrum and L2-Dual Net for acoustic emission-based quality monitoring in laser shock peening
Acoustic emission monitoring in laser shock peening facilitates real-time detection of potential quality issues arising from variations in industrial parameters, enabling iterative optimization of the manufacturing process through material behavior analysis. However, existing research still lacks a comprehensive understanding of the time-varying time-frequency characteristics in dynamic acoustic emission and efficient corresponding models. Therefore, this study proposes an innovative monitoring approach that integrates accelerable adaptive cepstrum (AAC) and L2-Dual Net. Specifically, AAC first employs variable frames and filters to map time-varying features in the signal, and then obtains representative frame length distributions and filter weights for different operating conditions based on statistical information. AAC not only unveils time-varying features in signals but also boasts an efficient computational process. L2-Dual Net is a novel quality assessment model with robust feature extraction and local spatial feature interactions. The incorporation of L2 norm equips the model with robust interference immunity, while the dual spatial attention mechanism helps the model to interact with spatial features exhibiting different time-frequencies. Variable process parameter experiments for aluminum alloy 7075 and titanium alloy TC4 were conducted to validate the reliability of the proposed method. Results demonstrate that AAC showcases optimal computational efficiency and higher feature resolution. When compared with state-of-the-art network architectures, L2-Dual Net exhibits superior information flow, along with higher recognition accuracy and robustness. Moreover, various variants of L2-Dual Net are explored and the code is accessible at https://github.com/Qinr1026/L2-Dual-Net. The proposed method holds promising potential for application in other areas of acoustic emission monitoring.
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来源期刊
Journal of Manufacturing Systems
Journal of Manufacturing Systems 工程技术-工程:工业
CiteScore
23.30
自引率
13.20%
发文量
216
审稿时长
25 days
期刊介绍: The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs. With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.
期刊最新文献
Machine learning-based dispatching for a wet clean station in semiconductor manufacturing A transfer learning method in press hardening surrogate modeling: From simulations to real-world Accelerable adaptive cepstrum and L2-Dual Net for acoustic emission-based quality monitoring in laser shock peening Vibration energy-based indicators for multi-target condition monitoring in milling operations Blockchain-based cloud-edge collaborative data management for human-robot collaboration digital twin system
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