Han Gao , Xu Li , Shuren Jin , Yumei Qin , Jianzhao Cao , Feng Luan , Dianhua Zhang
{"title":"基于时间序列方法的热轧过程中的板带偏差分析和预测","authors":"Han Gao , Xu Li , Shuren Jin , Yumei Qin , Jianzhao Cao , Feng Luan , Dianhua Zhang","doi":"10.1016/j.jmapro.2024.09.012","DOIUrl":null,"url":null,"abstract":"<div><div>Strip deviation presents a significant challenge in hot rolling processes, affecting both product quality and manufacturing efficiency. Currently, most of the strip deviation correction operations rely on manual adjustments, which are labor-intensive and error-prone. This study pioneers the integration of a strip deviation measurement system with a time series prediction model to predict strip deviation and provide operators with timely warning signals. It introduces a novel time series prediction model utilizing dual attention mechanisms: one to identify feature-level correlations and another to capture temporal-level dependencies and patterns. An optimized version of the traditional Multi-Head Attention mechanism, named Compact Multi-Head Attention, is incorporated. To further boost the model's predictive accuracy, a shuffle operation is also integrated. Additionally, the dataset is augmented with rolling force difference and roller gap difference, based on an analysis of strip deviation principles, leading to notable improvements in predictive accuracy. Comprehensive testing with actual data from a hot strip mill confirms the model's outstanding performance in predicting strip deviation, surpassing several baseline models. The results highlight the effectiveness of this approach in strip deviation prediction in industrial environments.</div></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":"131 ","pages":"Pages 1143-1157"},"PeriodicalIF":6.1000,"publicationDate":"2024-09-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Strip deviation analysis and prediction based on time series methods in hot rolling process\",\"authors\":\"Han Gao , Xu Li , Shuren Jin , Yumei Qin , Jianzhao Cao , Feng Luan , Dianhua Zhang\",\"doi\":\"10.1016/j.jmapro.2024.09.012\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Strip deviation presents a significant challenge in hot rolling processes, affecting both product quality and manufacturing efficiency. Currently, most of the strip deviation correction operations rely on manual adjustments, which are labor-intensive and error-prone. This study pioneers the integration of a strip deviation measurement system with a time series prediction model to predict strip deviation and provide operators with timely warning signals. It introduces a novel time series prediction model utilizing dual attention mechanisms: one to identify feature-level correlations and another to capture temporal-level dependencies and patterns. An optimized version of the traditional Multi-Head Attention mechanism, named Compact Multi-Head Attention, is incorporated. To further boost the model's predictive accuracy, a shuffle operation is also integrated. Additionally, the dataset is augmented with rolling force difference and roller gap difference, based on an analysis of strip deviation principles, leading to notable improvements in predictive accuracy. Comprehensive testing with actual data from a hot strip mill confirms the model's outstanding performance in predicting strip deviation, surpassing several baseline models. The results highlight the effectiveness of this approach in strip deviation prediction in industrial environments.</div></div>\",\"PeriodicalId\":16148,\"journal\":{\"name\":\"Journal of Manufacturing Processes\",\"volume\":\"131 \",\"pages\":\"Pages 1143-1157\"},\"PeriodicalIF\":6.1000,\"publicationDate\":\"2024-09-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Manufacturing Processes\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1526612524009149\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Processes","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1526612524009149","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Strip deviation analysis and prediction based on time series methods in hot rolling process
Strip deviation presents a significant challenge in hot rolling processes, affecting both product quality and manufacturing efficiency. Currently, most of the strip deviation correction operations rely on manual adjustments, which are labor-intensive and error-prone. This study pioneers the integration of a strip deviation measurement system with a time series prediction model to predict strip deviation and provide operators with timely warning signals. It introduces a novel time series prediction model utilizing dual attention mechanisms: one to identify feature-level correlations and another to capture temporal-level dependencies and patterns. An optimized version of the traditional Multi-Head Attention mechanism, named Compact Multi-Head Attention, is incorporated. To further boost the model's predictive accuracy, a shuffle operation is also integrated. Additionally, the dataset is augmented with rolling force difference and roller gap difference, based on an analysis of strip deviation principles, leading to notable improvements in predictive accuracy. Comprehensive testing with actual data from a hot strip mill confirms the model's outstanding performance in predicting strip deviation, surpassing several baseline models. The results highlight the effectiveness of this approach in strip deviation prediction in industrial environments.
期刊介绍:
The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.