基于时间序列方法的热轧过程中的板带偏差分析和预测

IF 6.1 1区 工程技术 Q1 ENGINEERING, MANUFACTURING Journal of Manufacturing Processes Pub Date : 2024-09-30 DOI:10.1016/j.jmapro.2024.09.012
Han Gao , Xu Li , Shuren Jin , Yumei Qin , Jianzhao Cao , Feng Luan , Dianhua Zhang
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引用次数: 0

摘要

带钢偏差是热轧工艺中的一项重大挑战,会影响产品质量和生产效率。目前,大多数板带偏差校正操作都依赖人工调整,既耗费人力,又容易出错。本研究开创性地将带钢偏差测量系统与时间序列预测模型相结合,预测带钢偏差并为操作人员提供及时的预警信号。它引入了一种利用双重关注机制的新型时间序列预测模型:一种用于识别特征级相关性,另一种用于捕捉时间级依赖性和模式。该模型是传统多头注意力机制的优化版本,被命名为紧凑型多头注意力。为了进一步提高模型的预测准确性,还集成了洗牌操作。此外,根据对板带偏差原理的分析,数据集还增加了轧制力差异和轧辊间隙差异,从而显著提高了预测精度。利用热轧带钢轧机的实际数据进行的综合测试证实,该模型在预测带钢偏差方面表现出色,超过了多个基准模型。结果凸显了这种方法在工业环境中预测板带偏差的有效性。
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Strip deviation analysis and prediction based on time series methods in hot rolling process
Strip deviation presents a significant challenge in hot rolling processes, affecting both product quality and manufacturing efficiency. Currently, most of the strip deviation correction operations rely on manual adjustments, which are labor-intensive and error-prone. This study pioneers the integration of a strip deviation measurement system with a time series prediction model to predict strip deviation and provide operators with timely warning signals. It introduces a novel time series prediction model utilizing dual attention mechanisms: one to identify feature-level correlations and another to capture temporal-level dependencies and patterns. An optimized version of the traditional Multi-Head Attention mechanism, named Compact Multi-Head Attention, is incorporated. To further boost the model's predictive accuracy, a shuffle operation is also integrated. Additionally, the dataset is augmented with rolling force difference and roller gap difference, based on an analysis of strip deviation principles, leading to notable improvements in predictive accuracy. Comprehensive testing with actual data from a hot strip mill confirms the model's outstanding performance in predicting strip deviation, surpassing several baseline models. The results highlight the effectiveness of this approach in strip deviation prediction in industrial environments.
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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