Prescribed performance dynamic surface control based on dual extended state observer for 2-dof hydraulic cutting arm

In tunnel section forming operations, the boom-type roadheader tracking target trajectory with high precision is greatly significant in avoiding over and under excavation and improving excavation efficiency. However, there exist complex cutting loads, measurement noise, and model uncertainties, seriously degrading the tracking performance of traditional nominal model-based controllers. Hence, this study first fully analyzes the kinematics of all members of the cutting mechanism and establishes its complete multi-body dynamic model using the Lagrange method. Furthermore, a dual extended state observer is designed to estimate the mechanical system’s angular velocity and unmodeled disturbances and actuators’ uncertain nonlinearities. In particular, introducing a nonlinear filter replaces the traditional first-order filter in dynamic surface technology, overcoming the “explosion of complexity” while attenuating the conservatism of gains tuning. Then, a dual extended state observer-based prescribed performance dynamic surface controller is developed for roadheaders for the first time. Simultaneously, integrating an improved error transformation function into controller design effectively avoids the online computational burden caused by traditional logarithmic operations. Utilizing Lyapunov theory, the cutting system’s prescribed transient response and steady-state performance are guaranteed. Finally, the proposed controller’s effectiveness is verified by comparative experiments on the roadheader.