Microfluidic device with three-dimensional microtip electrodes for efficient capture and concentration of bacteria-sized microparticles using dielectrophoresis

Microfluidics-based systems have gained considerable attention in the lab-on-chip field owing to their ability to separate, concentrate, and analyze microparticles. Concentrating microparticles is crucial for the high-sensitivity measurement of biomarkers in the analysis of cells or bacteria. This study presents a microfluidic chip using dielectrophoresis (DEP) to capture bacterial microparticles. The chip features a vertically arranged microtip electrode and an indium tin oxide (ITO) electrode, enhancing the electric field concentration effect and enabling optical analysis of the collected particles. The device was designed and fabricated using microfabrication techniques that incorporate a patterned array of microtip electrodes on a polydimethylsiloxane (PDMS) substrate. Experimental studies and numerical simulations were conducted to evaluate the device performance. The fabricated device was applied to the concentration of fluorescent beads with various variables such as particle size, frequency, voltage, and flow rate. The experimental results demonstrated the successful trapping and concentration of microparticles using DEP forces. The recovery rates of the 2.29 µm and 4.42 µm PS beads, when introduced at a flow rate of 1 μL/min and subjected to an applied alternating current (AC) voltage of 200 kHz and 10 V_pp at the microtip electrode, were measured to be 85.50±2.69 % and 91.83±0.63 %, respectively. Additionally, to assess the applicability of the microtip electrode-based DEP device proposed here for bacteria concentration, capture experiments were conducted using Escherichia coli, demonstrating a recovery rate performance of 77.93±7.31 %. These findings highlight the potential of the proposed microfluidic chip for the concentration and measurement of bacteria, such as E. coli.