Achieving high electrothermal and mechanical performance for Graphene/Poly(hexamethylene terephthalamide) composite films via interfacial engineering with two-dimensional polyarylamide nanosheets

Although graphene-based polymer electrothermal films have received great attention, the graphene aggregation restricts the improvement in electrothermal performance. This study reports graphene (GN)/two-dimensional polyarylamide nanosheets (2DPA) filled poly (hexamethylene terephthalamide) (PA6T) composite film with outstanding electrothermal and mechanical performance. Owing to the addition of 2DPA, the as-prepared 2DPA-GN/PA6T composite film can attain a high heating-up rate of 25.5 °C/s, 1.8 times higher than that of GN/PA6T composite film (14.1 °C/s). Furthermore, the 2DPA-modified composite film showed a remarkable heating temperature rise to ∼230 °C, 80 °C higher than that of GN/PA6T composite film (∼150 °C). Additionally, the film had excellent mechanical performance with tensile strength and modulus of elasticity of 32.5 MPa and 4.6 GPa, which were 24.2 % and 52.3 % higher than that of GN/PA6T composite film, respectively. Such outstanding performance came from strong interfacial adhesion between GN and PA6T, induced by 2DPA nanosheets through hydrogen bonding and π-π interactions, which were confirmed by FTIR and UV–Vis measurements. Besides improving interfacial adhesion, 2DPA can also reduce the surface defect density of the GN through π-π conjugation. Both improved interfacial adhesion and reduced defects of GN contributed to the formation of electrically conductive and stress transfer pathways, which supported the excellent electrothermal and mechanical properties of 2DPA-GN/PA6T composite films. This study demonstrates an effective way to prepare high-performance graphene composites for electrothermal applications, with expected uses in aerospace, industry, and other technological fields.