pH-controlled-ion-mobility of Laponite-phosphate dispersion for physical hydrogel with improved mechanical properties and sensitivity to CO2

Self-assembled physical nanocomposite hydrogels based on bio-based poly(itaconic acid) and Laponite® nanoclays were prepared and tested as possible CO₂ sensors in smart food packaging. The structure and mechanical properties of the fabricated hydrogels were controlled by changing the initial pH of the aqueous Laponite® dispersions stabilised by tetrasodium pyrophosphate. The dispersions were studied by SAXS and analysed using circular disc and fractal model to determine clay agglomeration tendency. Sodium and pyrophosphate ions mobility was investigated by ²³Na and ³¹P 1D as well as spin-spin relaxation times T₂ NMR measurements. The rheological behaviour of the produced hydrogels was studied by oscillatory shear measurements. It was found that decreasing the pH of the Laponite® nanodispersions up to 8 increases the strength of the physical interactions between the nanoclays, dispersant, and polyelectrolyte chains, which enables production of dimensionally stable and mechanically robust hydrogels. Their potential application as the CO₂-sensitive matrix for construction of environmentally friendly colorimetric sensors was demonstrated showing the CO₂ sorption capacity of 0.07 mmol CO₂/g. A prototype device of hydrogel sensor was built and tested in a food packaging application to monitor the plum fruit respiration processes.