The key role of the second material's OER activity on MOR durability enhancement of the Pt alloys

Pt-based precious metal catalysts are generally regarded as the best catalyst materials for direct methanol fuel cells due to their high inherent methanol oxidation (MOR) activity. However, the commercial application of Pt catalyst is still facing with severe durability problem. The CO formed by the incomplete oxidation of methanol will occupy the Pt active site, hindering the further progress of the MOR reaction and causing the rapid attenuation of the activity. In this work, a MOR durability enhancement strategy that relation to the OER performance of the second materials M (M=Ni, Co, Fe and Cu) is reported. The precise electrochemical test results showed that the MOR durability of Pt-M alloy changes with the second material, which is related to the OER activity of M materials. The smaller the overpotential and tafel slopes of the M material, the better the MOR durability. Via M material screening, the Co element with the lowest OER overpotential among M promoted the Pt-Co alloy material with the highest MOR durability, resulting an excellent durability sustain 7000 times CV cycles with just 0.53 A mg⁻¹_Pt mass activity loss. According to the current generally accepted OER and MOR reaction mechanism, the association of MOR durability with OER activity is most likely derived from the same reaction step of M-OH formation, which played a key role on both reaction. This relationship between OER overpotential and MOR durability helps to screen the second material from the perspective of OER activity to improve the MOR durability of Pt catalysts, which is of great significance for the development of Pt-based CO-resistant MOR catalysts.