非稳定工况下油水混输管道蜡沉积相变规律及主要影响因素分析

Wei Sun , Bingxue Liu , Xudong Zhang , Lixin Zhao , Qinglin Cheng , Zhihua Wang
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引用次数: 0

摘要

随着油田开采进入中后期,含水率不断升高,同时蜡沉积在混输管线中导致管线有效流通面积减小,能量损失增大,严重时甚至造成管线堵塞。本文综合考虑了油温、流速和含水率对油水两相析蜡相变行为的影响,建立了管线析蜡过程的三维理论模型,模拟了从井口到计量间的流动和传热过程,从时间和空间的角度创造性地研究了管线中蜡沉积量的变化和沉积层的分布。提出了蜡析出的初始区域、蜡沉积分布的波动区域和蜡沉积分布的稳定增厚区域。采用多元非线性回归方法,建立了各区域主要影响因素模型,定量表征了各季节管内蜡沉积厚度、含液量与流体温度、流速、含水量之间的影响机理。结果表明,在析蜡的初始区域,靠近管壁的油蜡析出相变现象最为强烈,但短时间内不会形成明显的沉积层。在蜡沉积分布的波动区域,近壁存在连续的水相,使溶解蜡的扩散路径发生扭曲和减小,导致沉积层呈片状堆积。在蜡沉积分布稳定的增稠区,油水流动状态为平滑分层流动,沉积层厚度达到稳定值。同时,在弯头和垂直管道中出现环形流态,析出的蜡晶体悬浮在油中形成固相和液相,在靠近管壁处没有形成明显的蜡沉积层。
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Analysis of wax deposition phase change law and main influencing factors in oil-water mixed transportation pipeline under unsteady working conditions
With the middle and late stage of oilfield exploitation, the water content is rising, and at the same time, the wax deposition in the mixed pipeline causes the effective circulation area of the pipeline to decrease, the energy loss to increase, and even the pipeline is blocked in serious cases. In this paper, the effects of oil temperature, velocity and water content on the phase change behavior of oil-water two-phase wax precipitation are comprehensively considered, and a three-dimensional theoretical model of wax precipitation process in the pipeline is established to simulate the flow and heat transfer process from the wellhead to the metering room, and the change of wax deposition amount and the distribution of deposition layer in the pipeline are creatively studied from the perspective of time and space. The initial area of wax precipitation, the fluctuating area of wax deposit distribution and the stable thickening area of wax deposit distribution are put forward. By using multivariate nonlinear regression method, the model of main influencing factors in each region is established, and the influence mechanism between wax deposition thickness and liquid content in the pipe and fluid temperature, velocity and water content in each season is quantitatively characterized. The results show that in the initial area of wax precipitation, the phase transition phenomenon of oil wax precipitation near the wall is the most intense, but no obvious deposition layer will be formed in a short time. In the fluctuation area of wax deposition distribution, there is a continuous water phase near the wall, which distorts and reduces the diffusion path of dissolved wax, resulting in sheet-like accumulation of deposition layer. The oil-water flow state in the thickening area with stable distribution of wax deposition is smooth stratified flow, and the thickness of deposition layer reaches a stable value. At the same time, the annular flow pattern appears in the elbow and vertical pipeline, and the precipitated wax crystals are suspended in the oil to form solid and liquid phases, and no obvious wax deposition layer is formed near the wall.
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