铝合金搅拌摩擦焊接的非线性动力学

IF 3.4 2区 数学 Q1 MATHEMATICS, APPLIED Communications in Nonlinear Science and Numerical Simulation Pub Date : 2024-12-27 DOI:10.1016/j.cnsns.2024.108576
Shuai Mo, Yongjun Hu, Taojiang Huang, Yuansheng Zhou, Jielu Zhang, Wei Zhang
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引用次数: 0

摘要

铝合金搅拌摩擦焊系统动力学研究对优化焊接工艺、提高焊接质量具有重要意义。本文以铝合金FSW为研究对象,考虑搅拌销弧值、进给量和等效摩擦系数的影响,建立了铝合金FSW系统的非线性动力学模型,探讨了不同因素对系统x方向和y方向振动特性的影响。采用时域图、相图、poincar图、分岔图和Lyapunov指数揭示了铝合金FSW系统的振动响应特性。采用时滞多尺度方法对铝合金FSW系统的主共振特性进行了研究,探讨了进给量和时滞参数对系统主共振特性的影响。结果表明:当考虑搅拌销的圆弧值、进给量和等效软化摩擦系数时,系统表现出较强的非线性;随着进料量的增加和搅拌销安装量的增加,系统的振动特性从单周期到多周期再到混沌。当搅拌销旋转到弧度值且进料量较大时,系统将处于复杂的非线性状态。通过调节进给量和延时参数,使系统保持稳定。在较低的进料量和搅拌销电弧值下,铝合金搅拌焊速度在[800 (r/min)和900 (r/min)左右时,焊接效果好,焊接质量高。
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Nonlinear dynamic of friction stir welding for aluminum alloy
Research on system dynamics of friction stir welding (FSW) of aluminum alloy is of great significance to optimize the welding process and improve welding quality. In this paper, the aluminum alloy FSW is taken as the object, considering the influence of the arc value of the stirring pin, the feed quantity and the equivalent friction coefficient, the nonlinear dynamic model of the aluminum alloy FSW system is established, and the influence of different factors on the vibration characteristics of the system in x direction and y direction is explored. Time domain diagram, phase diagram, Poincaré diagram, bifurcation diagram and Lyapunov exponent are used to reveal the vibration response characteristics of the aluminum alloy FSW system. The time delay multi-scale method was used to study the main resonance characteristics of the aluminum alloy FSW system, and the effects of feed quantity and time delay parameters on the main resonance characteristics of the system were explored. The results show that the system shows strong nonlinearity when considering the value of the arc of the stirring pin, the feed quantity and the equivalent softening friction coefficient. With the increase of the feed quantity and the a^#mount of stirring pin, the vibration characteristics of the system change from single-cycle to multi-cycle to chaos. The system will be in a complex nonlinear state when the stirring pin is rotated into the radian value and the feed quantity is large. The system can be kept stable by adjusting the feed quantity and time delay parameters. The welding effect is good and the welding quality is high when the speed of FSW of aluminum alloy is about [800 (r/min),900 (r/min)] under the lower feed quantity and the arc value of the stirring pin.
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来源期刊
Communications in Nonlinear Science and Numerical Simulation
Communications in Nonlinear Science and Numerical Simulation MATHEMATICS, APPLIED-MATHEMATICS, INTERDISCIPLINARY APPLICATIONS
CiteScore
6.80
自引率
7.70%
发文量
378
审稿时长
78 days
期刊介绍: The journal publishes original research findings on experimental observation, mathematical modeling, theoretical analysis and numerical simulation, for more accurate description, better prediction or novel application, of nonlinear phenomena in science and engineering. It offers a venue for researchers to make rapid exchange of ideas and techniques in nonlinear science and complexity. The submission of manuscripts with cross-disciplinary approaches in nonlinear science and complexity is particularly encouraged. Topics of interest: Nonlinear differential or delay equations, Lie group analysis and asymptotic methods, Discontinuous systems, Fractals, Fractional calculus and dynamics, Nonlinear effects in quantum mechanics, Nonlinear stochastic processes, Experimental nonlinear science, Time-series and signal analysis, Computational methods and simulations in nonlinear science and engineering, Control of dynamical systems, Synchronization, Lyapunov analysis, High-dimensional chaos and turbulence, Chaos in Hamiltonian systems, Integrable systems and solitons, Collective behavior in many-body systems, Biological physics and networks, Nonlinear mechanical systems, Complex systems and complexity. No length limitation for contributions is set, but only concisely written manuscripts are published. Brief papers are published on the basis of Rapid Communications. Discussions of previously published papers are welcome.
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