叠层铜包铁薄板冷轧结合过程的有限元模拟与实验

IF 1 Q4 MATHEMATICS, INTERDISCIPLINARY APPLICATIONS Journal of Multiscale Modelling Pub Date : 2022-05-21 DOI:10.1142/s1756973722500019
Liang Dong, Xiong Sang, Wu Hao
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引用次数: 0

摘要

采用ABAQUS软件,结合理论计算,采用正交试验方法,对冷轧过程中的层合铜包铁薄板进行了模拟。同时,以轧制应力为考虑指标,研究了冷轧加工速率、轧制速度、摩擦系数(上辊)和摩擦系数(下辊)4,选择了层状金属铜/钢冷轧复合材料的最佳工艺参数。结果表明,冷轧加工率为52%,轧制速度为75m/min,轧辊摩擦系数为0.2是最佳工艺参数。此时,轧制应力较小,粘结质量最好。采用上述生产工艺的铜包层铁片进行退火实验,用扫描电镜和能谱仪对其表面形貌和元素分布进行了拍照。通过Fe和Cu元素的扩散距离计算界面厚度,并结合界面形态和力学性能进行判断。结果表明,退火温度为[公式:见正文]C,在4[公式:见图正文]h保温条件下,结合条件最佳。
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Finite Element Simulation and Experiments of Laminated Cu Cladding Fe Sheet During Cold Rolling Bonding
ABAQUS was used to simulate the laminated Cu cladding Fe sheet during cold rolling, combining theoretical calculations, and the orthogonal test method was adopted. Meanwhiles, the rolling stress was taken as a consideration index to investigate the cold rolling processing rate, rolling speed, friction factor (upper roller), and friction factor (lower roller) 4, the best process parameters of layered metal copper/steel cold-rolled composite are selected. The results show that the cold-rolling processing rate is 52%, the rolling speed is 75 m/min, and the roller friction factor is 0.2 is the best process parameter. At this time, the rolling stress is small, and the bonding quality is the best. Cu cladding Fe sheet of the above-mentioned production process was taken into annealing experiments, SEM and an energy spectrometer were applied to photograph the surface morphology and the element distribution. The interface thickness was calculated by the diffusion distance of Fe and Cu elements, and the interface morphology and mechanical properties were combined for judgment. The results show that the annealing temperature is [Formula: see text]C and the bonding condition is the best under the condition of 4[Formula: see text]h heat preservation.
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来源期刊
Journal of Multiscale Modelling
Journal of Multiscale Modelling MATHEMATICS, INTERDISCIPLINARY APPLICATIONS-
CiteScore
2.70
自引率
0.00%
发文量
9
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