挖掘机铣刨作业设备修管扭矩的确定

I. Kuznetsov
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引用次数: 0

摘要

介绍在对管道进行大修以清除管道下方的土壤时,目前使用的是挖沟工具。作者提出的管道下土壤开挖新技术,为液压挖掘机使用可更换的铣削工作设备提供了可能,从而提高了维修工作的速度。本文的目的是从理论上研究铣削设备结构元件与发达土壤之间的相互作用过程。方法和材料。根据土方机械工作体与土壤相互作用理论的基本规定,建立了液压挖掘机铣削工作设备工作的数学模型。它可以得到工作设备的刀具上产生的阻力与其设计参数以及土壤的物理力学性质的相关性。后果根据获得的扭矩与切削角度和铣头旋转角速度的相关性的分析结果,发现对克服土壤阻力和驱动工作体所需的扭矩的最大影响是由铣头的旋转角速度施加的。在土壤的切削角度为45º、铣削头的旋转角速度为4 rad/sec的点处,观察到研究区域中扭矩的最小值为50 N·m。在切削角为65º、铣头速度为10 rad/sec的情况下,记录了最大扭矩215 N·m。根据对挖掘机铣削工作设备切削土壤过程的理论研究结果,确定了旋转铣头所需的液压马达扭矩。建议将所进行的理论研究结果用于计算铣削工作设备实验样品的设计和创建中的设计和操作参数。
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Determination of torque for milling working equipment of excavator when repairing a pipeline
Introduction. During the overhaul of the pipeline to remove the soil under the pipe, a trench tool is currently used. The new technology of excavation of soil under the pipeline proposed by the authors, which provides for the use of replaceable milling working equipment for a hydraulic excavator, makes it possible to increase the speed of repair work. The purpose of the article is a theoretical study of the process of interaction between the structural elements of milling equipment and the developed soil.Methods and materials. Based on the basic provisions of the theory of interaction of the working bodies of earthmoving machines with the soil, a mathematical model of the work of the milling working equipment of a hydraulic excavator was created. It makes possible to get the dependence of the resistance forces arising on the cutters of the working equipment, on its design parameters and the physical and mechanical properties of the soil.Results. According to the results of the analysis of the obtained dependence of the torque on the cutting angle and the angular speed of rotation of the milling head, it was found that the greatest influence on the torque required to overcome the forces of soil resistance and the drive of the working body is exerted by the angular speed of rotation of the milling head. The minimum value of the torque in the study area 50 N·m is observed at the point where the cutting angle of the soil is 45º, and the angular speed of rotation of the milling head is 4 rad/sec. The maximum torque 215 N·m was recorded at a cutting angle of 65º and a milling head speed of 10 rad/sec.Сonclusions. According to the results of the theoretical study of the process of cutting soil with the help of the milling working equipment of the excavator, the torque of the hydraulic motor necessary to rotate the milling head was established. The results of the theoretical studies carried out are recommended to be used to calculate the design and operating parameters in the design and creation of an experimental sample of milling working equipment.
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