A. Hosseini, E. Moosavi-Khoonsari, K. Meijer, Johannes L. T. Hage, T. Peeters, Erik Offerman, Yongxiang Yang
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Thermodynamic analysis of zinc ferrite (ZnFe2O4) formation inside the HIsarna off-gas system
ABSTRACT HIsarna reactor is characterized by a high raw materials versatility and is therefore attractive for processing secondary iron sources. Among the materials that can be recycled through HIsarna, zinc-bearing material has drawn a special attention. Based on the plant data, once dust-containing Zinc was injected into the main reactor, a final collected dust with a zinc content of 16% was achieved which opened up possibilities of higher enrichment for direct reuse in Zn smelting as a secondary source and an alternative for Zn ore (the primary source). However Zn vapor can react with iron oxide to form zinc ferrite (ZnFe2O4), which is an undesired product. Hence, the main focus of this study is to minimize the formation of ZnFe2O using thermodynamic (FactSage) and computational fluid dynamic tools. After detecting regions with high potential of ZnFe2O4 formation, proper geometrical and operational modifications of the off-gas system is proposed to minimize the formation of zinc ferrite.
期刊介绍:
Ironmaking & Steelmaking: Processes, Products and Applications monitors international technological advances in the industry with a strong element of engineering and product related material. First class refereed papers from the international iron and steel community cover all stages of the process, from ironmaking and its attendant technologies, through casting and steelmaking, to rolling, forming and delivery of the product, including monitoring, quality assurance and environmental issues. The journal also carries research profiles, features on technological and industry developments and expert reviews on major conferences.