基于WASPAS的AISI 52100钢ZnO纳米流体辅助双喷嘴脉冲MQL环境下硬车削多响应优化

IF 2.5 4区 综合性期刊 Q2 CHEMISTRY, MULTIDISCIPLINARY Applied Sciences-Basel Pub Date : 2023-09-06 DOI:10.3390/app131810062
Saswat Khatai, Ramanuj Kumar, A. Panda, A. Sahoo
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引用次数: 1

摘要

硬车削是一种新兴的加工技术,是作为磨削加工的替代品,在淬火钢的精密零件生产中发展起来的。与研磨相比,它具有缩短循环时间、降低成本和环境效益等优点。硬车削被认为是困难的,因为工件材料的硬度很高,这会导致更高的刀具磨损、切削温度、表面粗糙度和切削力。研究了双喷嘴最小量润滑(MQL)系统对ZnO纳米切削液在AISI 52100轴承钢硬车削加工中的性能评价。目的是评估ZnO纳米切削液对刀翼磨损、表面粗糙度、切削温度、切削功耗和切削噪声的影响。根据硬车削问题,刀具侧面磨损追踪到非常低(0.027 mm至0.095 mm)。此外,对获得的数据进行统计分析,采用主效应图、交互作用图和方差分析(ANOVA)。此外,还实现了一种新的加权累计和产品评估(WASPAS)优化工具来选择输入参数的最优组合。最佳输入变量为:切割深度= 0.3 mm,进给量= 0.05 mm/rev,切割速度= 210 m/min,流量= 50 mL/hr。
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WASPAS Based Multi Response Optimization in Hard Turning of AISI 52100 Steel under ZnO Nanofluid Assisted Dual Nozzle Pulse-MQL Environment
Hard turning is an emerging machining technology that evolved as a substitute for grinding in the production of precision parts from hardened steel. It offers advantages such as reduced cycle times, lower costs, and environmental benefits over grinding. Hard turning is stated to be difficult because of the high hardness of the workpiece material, which causes higher tool wear, cutting temperature, surface roughness, and cutting force. In this work, a dual-nozzle minimum quantity lubrication (MQL) system’s performance assessment of ZnO nano-cutting fluid in the hard turning of AISI 52100 bearing steel is examined. The objective is to evaluate the ZnO nano-cutting fluid’s impacts on flank wear, surface roughness, cutting temperature, cutting power consumption, and cutting noise. The tool flank wear was traced to be very low (0.027 mm to 0.095 mm) as per the hard turning concern. Additionally, the data acquired are statistically analyzed using main effects plots, interaction plots, and analysis of variance (ANOVA). Moreover, a novel Weighted Aggregated Sum Product Assessment (WASPAS) optimization tool was implemented to select the optimal combination of input parameters. The following optimal input variables were found: depth of cut = 0.3 mm, feed = 0.05 mm/rev, cutting speed = 210 m/min, and flow rate = 50 mL/hr.
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来源期刊
Applied Sciences-Basel
Applied Sciences-Basel CHEMISTRY, MULTIDISCIPLINARYMATERIALS SCIE-MATERIALS SCIENCE, MULTIDISCIPLINARY
CiteScore
5.30
自引率
11.10%
发文量
10882
期刊介绍: Applied Sciences (ISSN 2076-3417) provides an advanced forum on all aspects of applied natural sciences. It publishes reviews, research papers and communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. There is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Electronic files and software regarding the full details of the calculation or experimental procedure, if unable to be published in a normal way, can be deposited as supplementary electronic material.
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