超声纳米晶表面改性振幅对600合金腐蚀性能的影响

IF 0.8 Q4 ELECTROCHEMISTRY Corrosion Science and Technology-Korea Pub Date : 2019-10-31 DOI:10.14773/CST.2019.18.5.196
Ki Tae Kim, Y. Kim
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引用次数: 6

摘要

21世纪初,包括水射流和激光喷丸在内的表面改性技术在许多行业进行了应用[1,2]。核工业试图将该技术应用于一次侧和二次侧的零件,因为该技术可以硬化表面,提高疲劳强度、表面粗糙度和耐磨性,并且在表面上形成非常高的压缩应力[3-7]。当SCC(应力腐蚀开裂)敏感材料在高拉伸应力场的腐蚀环境中使用时,通常很容易诱发SCC[8]。因此,核电站正在尝试应用各种方法,包括替代高耐腐蚀材料、降低机械应力、堆焊、焊接镶嵌、焊接镶嵌和水化学控制[1]。然而,由于成本高,上述方法具有困难。因此,喷丸工艺正在出现,以降低替换的难度和检查成本。自2016年以来,美国核工业已将喷丸工艺应用于核容器和蒸汽发生器,并尝试将其应用于其他部件和进一步研究[1]。适用的喷丸工艺包括喷丸[9-11]、激光[12-16]、水射流[17,18]和超声波喷丸[19,20]以及UNSM等。在喷丸工艺中,众所周知,UNSM非常强大[21]。在UNSM工艺中,材料受到以超声频率(通常为20kHz)移动的硬质刚性销的冲击。碳化钨(WC)尖端连接到超声波变幅杆上,该变幅杆在很短的时间内以每平方毫米1000至10000次的速度每秒撞击试样表面20000次或更多次。冲击使目标材料的表面变形,并将其微观结构转化为纳米晶体[22]。UNSM过程中的变量包括静载荷、振幅、螺距和尖端直径等。利用UNSM技术[23-26]对其力学性能和疲劳性能进行了研究,但对其耐腐蚀性的研究很少。最近,我们的研究团队报道了UNSM对不锈钢和600合金耐腐蚀性的影响。在不锈钢[27-29]的情况下,UNSM处理提高了钝化膜和耐点蚀性,并降低了碳化铬超声纳米晶表面改性振幅对600合金腐蚀性能的影响
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Effect of the Amplitude in Ultrasonic Nano-crystalline Surface Modification on the Corrosion Properties of Alloy 600
The application of surface modification technology, including water jet and laser peening, was carried out in the early 2000s in many industries [1,2].The nuclear industry has tried to apply this technology to the parts of the primary and secondary sides because the technology can harden the surface and improve the fatigue strength, surface roughness and wear resistance, and form very high compressive stresses on the surface [3-7]. When SCC (Stress Corrosion Cracking) susceptible materials were used in corrosive environments under high tensile stress fields, generally, SCC could be easily induced [8]. Therefore, nuclear power plants are trying to apply various methods, including the substitution to high corrosion resistant materials, reduction of mechanical stress, weld overlay, weld inlay, weld onlay and water chemistry control [1]. However, the above methods have a difficulty because of high cost. As a result, the peening process is emerging in order to reduce the difficulty of the substitution and inspection costs. Since 2016, the nuclear industry in the USA has applied the peening process to nuclear vessels and steam generator, and tried its application to other parts and further research [1]. Applicable peening process includes shot [9-11], laser [12-16], water jet [17,18] and ultrasonic shot peening [19,20], and UNSM etc. Among the peening processes, it is well known that UNSM is very powerful [21]. In the UNSM process, the material is impacted with a hard rigid pin moving at a ultrasonic frequency, typically 20 kHz. A tungsten carbide (WC) tip is attached to an ultrasonic horn, which strikes the specimen surface up to 20,000 or more times per second with 1,000 to 10,000 shots per square millimeter in a very short time. The impact deforms the surface of the target material and converts its microstructure into nanocrystals [22]. The variables in the UNSM process are static load, amplitude, pitch and tip diameter, etc. Researches about mechanical properties and fatigue were performed by using the UNSM technology [23-26], but there is little to the study about the corrosion resistance. Recently, our research team reported the effect of UNSM on the corrosion resistance of stainless steel and Alloy 600. In the case of the stainless steel [27-29], the UNSM treatment improves the passivation film and pitting corrosion resistance, and reduces the chromium carbide Effect of the Amplitude in Ultrasonic Nano-crystalline Surface Modification on the Corrosion Properties of Alloy 600
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