精益维修指数:衡量维修组织的精益程度

IF 1.8 Q3 ENGINEERING, INDUSTRIAL Journal of Quality in Maintenance Engineering Pub Date : 2021-09-03 DOI:10.1108/jqme-08-2020-0083
Maheswar Singha Mahapatra, Dinesh Shenoy
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引用次数: 2

摘要

目的维护组织继续面临着系统地消除维护浪费和交付客户所重视的服务的压力。为此,维护经理正在实施精益维护实践。但是,如何一致地评估组织中这些实践的精益程度呢?本文的目的是开发一个度量框架-被称为精益维护指数(LMI),它可以帮助管理人员估计维护实践的精益性。设计/方法/方法基于对该领域文献的全面回顾,本研究确定了精益维护计划成功的四个因素和十九个子因素。开发了一个基于模糊集理论的评估框架,该框架可被内部团队用于衡量其组织中精益维护实践的实施程度。作者将该框架应用于一个维修柴油发动机和其他原动机的车间。发现框架为维护经理提供了有价值的见解,帮助他们通过-à-vis维护实践来识别组织的优势和劣势,从而使他们能够为未来的过程改进提出一个坚定的行动计划。原创性/价值本文将敏捷性和准备性的概念应用到维护工作中。本研究的一个关键贡献是确定了构成评估组织中维护实践精益性基础的因素和子因素。另一个贡献是它在大型维护车间的应用,证明了其实现的便利性。未来在该领域的研究可以帮助识别更多的因素和子因素,从而提高对精益度的估计。
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Lean maintenance index: a measure of leanness in maintenance organizations
PurposeMaintenance organizations continue to be under pressure to systematically eliminate maintenance wastes and deliver services that their customers value. To this end, maintenance managers are implementing lean maintenance practices. But how does one consistently estimate the leanness of these practices in their organization? The purpose of this paper is to develop a framework for a metrics – referred to as the lean maintenance index (LMI) that can help managers estimate the leanness of maintenance practices.Design/methodology/approachBased on a comprehensive review of literature in the domain, this study identifies four factors and nineteen subfactors that are essential for the success of a lean maintenance program. A fuzzy-set-theory-based assessment framework is developed that can be used by an in-house team to measure the degree of implementation of lean maintenance practices in their organization. The authors applied the framework to a maintenance workshop that services diesel engines and other prime movers.FindingsThe framework provides maintenance managers valuable insights to help identify the strengths and weaknesses of their organization vis-à-vis their maintenance practices, thus enabling them come up with a firm action plan for future process improvements.Originality/valueThis paper adapts the concept of agility and readiness to maintenance work. A key contribution of this study is the identification of factors and subfactors that forms the basis to estimate the leanness of maintenance practices in an organization. Another contribution is its application to a large maintenance workshop that demonstrates the ease of its implementation. Future research in this area can help identify more factors and subfactors and thus improve the estimation of leanness.
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来源期刊
Journal of Quality in Maintenance Engineering
Journal of Quality in Maintenance Engineering Engineering-Safety, Risk, Reliability and Quality
CiteScore
4.00
自引率
13.30%
发文量
24
期刊介绍: This exciting journal looks at maintenance engineering from a positive standpoint, and clarifies its recently elevatedstatus as a highly technical, scientific, and complex field. Typical areas examined include: ■Budget and control ■Equipment management ■Maintenance information systems ■Process capability and maintenance ■Process monitoring techniques ■Reliability-based maintenance ■Replacement and life cycle costs ■TQM and maintenance
期刊最新文献
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