骨料粒度和树脂掺量对环氧-大理石复合材料阻尼性能的影响

Gita Novian Hermana, R. Kusnowo, Wiwik Purwadi, Yusuf Pradesar
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引用次数: 1

摘要

在一些工业领域,高精度、高复杂性材料的生产正在迅速增加。在制造过程中,由于振动因素对材料最终产品的影响,很难达到高精度。本文系统地研究了大理石骨料的粒径和环氧树脂掺量对阻尼性能的影响。采用常规铸造工艺,分别添加体积分数为10%、25%和50%的树脂和粒径分别为0.5 ~ 0.7 mm和1.4 ~ 2.0 mm的大理岩骨料,制备复合材料。铸造工艺采用多层浇注工艺,防止气孔形成。10%环氧树脂-细大理石骨料的振动效果非常好,其位移为0.003 mm,速度为0.23 mm/s,加速度为0.2 m/s2。10%环氧树脂-细大理石骨料由于大理石材料内部的比表面积大,孔隙率为0.5%,在复合材料中具有最佳的阻尼比。本研究成功地采用了复合材料的多层浇注技术,以最大限度地减少复合材料制造过程中环氧树脂内部和上部的空隙/气泡形成。复合材料的二次电子图像表明,大理岩骨料与环氧树脂结合良好,大理岩骨料与环氧树脂界面无裂纹和空洞形成。
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The Effect of Aggregate Size and Resin Fraction on The Damping Capacity of Epoxy-Marble Composite
The production of material with high precission and high complexity has been rapidly increasing in several industrial sector. The high accuracy is difficult to achieve during manufacturing due to vibration factors that influenced the final product of material. In this study the relationship between particle size and percentage of marble aggregate with epoxy resin on damping capacity was studied systematically. The Composite materials were fabricated by using conventional casting technique with 10, 25, and 50% volume fraction of resin and two marble aggregate groups with 0.5-0.7 mm and 1.4-2.0 mm in particle size. The casting process was using multilayer pouring technologies to prevent void formation. 10% epoxy resin-fine marble aggregate has very good vibration result with 0.003 mm in displacement, 0.23 mm/s in velocity, and 0.2 m/s2 in acceleration. The 10% epoxy resin-fine marble aggregate also has the best damping ratio among the composite due to the large specific area and porosity inside the marble material with value of 0.5%. The multilayer pour techniques for composite has been successfully adapted in this study to minimalize void/bubble formation inside and upperside of epoxy resin during the fabrication of composite. The secondary electron image of composite was observed that the marble aggregates and epoxy resin bonding are very good and no crack or void formation in the interface of the marble aggregate and epoxy resin.
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